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间断格毯状苗机插纵向送秧方法与试验

Method and experiment of longitudinal seedling feeding with intermittent grid like seedling mechanical transplanting

  • 摘要: 杂交稻机插毯状苗插秧是水稻种植机械化发展中的难题。该研究针对杂交稻毯状苗机插纵向送秧不稳定问题,基于间断格强制送秧原理,提出间断格毯状苗机插纵向送秧方法。首先,研制了一种间断格毯状秧盘,培育具有间断格的机插毯状秧苗(简称间断格毯状苗);其次,基于EDEM软件和Recurdyn动力学软件,构建毯状苗根土复合体和插秧机纵向送秧皮带物理模型,结合毯状秧苗力学参数特性,构建了杂交稻间断格毯状苗机插纵向送秧动力学DEM-MFBD简化模型,并进行纵向送秧仿真试验;采用响应曲面法分析间断格毯状秧盘主要参数与送秧性能指标之间的关系,并结合田间试验优化秧盘参数。试验结果表明:间断格毯状秧盘的最优参数为底部倾角84°,间断格数量为4个,底边长度为3.8 mm,此时仿真结果的送秧距离绝对误差最小为0.202 mm;田间试验表明,与传统毯状苗机插相比,间断格毯状苗机插的纵向送秧变异系数平均由19.08减少到9.79,减小了48.69%,分别平均提高1~3株/穴和1~4株/穴均匀合格率6.68和7.65个百分点,表明本文的动力学仿真模型可靠且间断格毯状苗机插方法能有效提升纵向送秧稳定性。研究结果可为杂交稻毯状苗精准栽插提供参考。

     

    Abstract: Rice is one of the most important food crops, with an annual planting area of approximately 30 million hectares in China. Hybrid rice accounts for about 50% of the national rice planting area, serving as a critical guarantee for the country's food security. However, the mechanized planting of hybrid rice has long been a challenge in the development of rice production mechanization and has not yet been fully overcome. To address this issue, a key approach is to adopt low seeding rates (50–65 g/tray) to cultivate robust blanket seedlings and achieve precise planting of 1–3 seedlings per hill by accurately controlling the seedling pickup amount of the transplanter. Nevertheless, due to the instability of longitudinal seedling feeding in transplanters, existing mechanized blanket seedling transplanting technologies have not yet fully achieved this goal. Currently, transverse seedling feeding in transplanters is primarily achieved using spatial double spiral cam mechanisms to ensure fixed-frequency (18, 20, or 24 times) quantitative delivery, which is accurate and reliable. In contrast, longitudinal seedling feeding relies on intermittent motion mechanisms to drive star wheels or ratchets, which in turn drive rubber-toothed seedling delivery belts. This process uses friction and the gravitational force of the seedlings to push the entire seedling mass toward the seedling pickup area. However, during longitudinal seedling feeding, factors such as machine vibration, the quality of the seedling blanket, and the moisture content of the seedling blocks can cause the seedlings to slide or become compressed and deformed in the seedling box. This leads to inaccuracies in longitudinal seedling feeding and subsequently affects transplanting quality. This study addresses the instability of longitudinal seedling feeding during mechanical transplanting of hybrid rice blanket seedlings. Based on the principle of forced seedling feeding with intermittent grids, a longitudinal seedling feeding method for mechanical transplanting of intermittent grid blanket seedlings is proposed. First, an intermittent grid blanket tray was developed to cultivate machine-transplanted blanket seedlings with intermittent grids (referred to as intermittent grid blanket seedlings). Second, using EDEM software and RecurDyn dynamics software, a physical model of the blanket seedling root-soil composite and the longitudinal seedling delivery belt of the transplanter was constructed. Combined with the mechanical parameter characteristics of blanket seedlings, a simplified DEM-MFBD dynamics model for longitudinal seedling feeding during mechanical transplanting of hybrid rice intermittent grid blanket seedlings was established, and longitudinal seedling feeding simulation experiments were conducted. Response surface methodology was employed to analyze the relationship between key parameters of the intermittent grid blanket tray and seedling feeding performance indicators, and tray parameters were optimized based on field experiments. Experimental results indicate: (1) Based on EDEM software, RecurDyn software, and experimental testing and analysis, a discrete element model of the root-soil composite body for hybrid rice blanket seedlings and a simplified model of the longitudinal seedling feeding components of the transplanter were constructed. Furthermore, a DEM-MFBD coupled simulation model for the dynamics of the longitudinal seedling feeding process was established, laying a foundation for exploring methods to improve the stability of longitudinal seedling feeding;(2) An intermittent grid seedling tray was designed, and a regression model between the longitudinal feeding stability and the main design parameters of the interrupted grid was developed. The optimal parameters for the intermittent grid were determined as follows: number of grids: 4, bottom inclination angle: 84°, and bottom length: 3.8 mm. Simulation studies indicated that the blanket seedlings cultivated in trays with this parameter combination significantly enhanced the stability of the longitudinal seedling feeding;(3) Field experiments and simulation results demonstrated that the optimized intermittent grid hybrid rice blanket seedlings exhibited higher operational stability and better transplanting quality during the actual planting process. Field tests confirmed that the simulation model was consistent with the field results, demonstrating reliable accuracy. Comparative analysis between traditional seedling trays and the intermittent grid trays showed that the blanket seedlings cultivated using the intermittent grid trays reduced the influence of their intrinsic parameters, decreasing the coefficient of variation (CV) of longitudinal feeding by an average of 9.29 percentage points. The average qualified uniformity rates for hills with 1-3 seedlings and 1-4 seedlings were increased by 6.68 and 7.65 percentage points, respectively. The designed intermittent grid seedling tray significantly improved the stability of the longitudinal seedling feeding. The research findings provide a valuable reference for achieving hill-drop transplanting with fewer seedlings per hill in hybrid rice cultivation.

     

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