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超低水头轴流式液力透平的转速特性

Rotational speed characteristics of the ultra-low head axial flow hydraulic turbine

  • 摘要: 超低水头轴流式液力透平模型试验发现,设计工况下转速波动较大,功率输出不稳定。为分析其原因,该研究以DN860超低水头轴流式液力透平为对象,采用ANSYS Fluent2020R2中动网格SDOF(six degree of freedom)求解器,分析负载扭矩、流量和含气率变化对其转速特性的影响。结果表明:液力透平启动时,转速急剧升高后经短时小幅波动再缓慢升高直至稳定,转速稳定后,由于内部沿程摩擦损失,透平模拟转速随扭矩增大非线性减小,且模拟转速均低于理论转速,扭矩越小,二者差值越大。流量无论线性增加还是周期性正弦变化,液力透平的转速变化与流量变化基本一致,呈正相关。含气率对液力透平转速和效率影响较大,当含气率从 0增加到 30%时,透平的转速和功率系数分别降低 16.2%和16.4%。研究结果可为同类型超低水头轴流式液力透平转速特性及其控制研究提供参考。

     

    Abstract: In recent years, the recycling and utilization of low-head river water energy for remote mountainous areas—particularly for water supply, power generation, irrigation, and other livelihood projects—have garnered significant attention. The ultra-low head axial flow hydraulic turbine has become widely adopted due to its ability to operate efficiently under high-flow, low-head conditions. However, the dynamic nature of driving loads, inflow instability, and the presence of multiphase media often lead to speed instability in these turbines. In severe cases, this instability can disrupt the normal operation of the driven load. During model tests of ultra-low head axial flow hydraulic turbines, rotational speed fluctuations under design conditions have been observed to reach up to 20%, resulting in unstable power output. To investigate the underlying causes of this issue, this study focuses on a specific type of ultra-low head axial flow hydraulic turbine and employs the ANSYS Fluent2020R2 dynamic grid SDOF (six-degree-of-freedom) solver for numerical simulations. The research systematically examines the effects of load torque variations, flow rate changes, and gas content on the turbine's rotational speed characteristics. The results show that during startup, the torque coefficient rapidly peaks, undergoes brief fluctuations, and then stabilizes, while the rotational speed sharply increases, experiences minor oscillations, and gradually stabilizes. At steady state, the simulated rotational speed decreases nonlinearly with increasing torque and remains consistently lower than the theoretical speed, with the discrepancy widening at lower torques. This is attributed to higher internal flow velocities at lower torques, increasing frictional losses and reducing recovered power, thereby lowering the rotational speed under constant torque conditions.The turbine's rotational speed closely follows flow rate variations, exhibiting a positive correlation regardless of whether the flow increases linearly or fluctuates sinusoidally. Higher flow rates increase both the turbine head and head loss, resulting in relatively stable efficiency with minor fluctuations and short cycles, indicating uniform efficiency distribution during flow variations. Gas volume fraction significantly impacts performance: increasing it from 0% to 30% reduces rotational speed and power coefficient by 16.2% and 16.4%, respectively, while a rise from 5% to 30% decreases efficiency by approximately 4%. This highlights the detrimental effect of gas content on energy conversion efficiency and operational stability. The study also explores the internal hydraulic losses and efficiency variations under different operating conditions. For instance, during torque fluctuations, the turbine's average efficiency remains around 81%, with water head losses primarily driven by frictional effects. Similarly, flow rate fluctuations lead to efficiency variations of approximately ±10%, which is half the amplitude of the flow rate fluctuations. These insights underscore the importance of maintaining stable inflow conditions and minimizing gas content to ensure optimal turbine performance. The findings of this research provide valuable guidance for the design and operation of ultra-low head axial flow hydraulic turbines. By understanding the relationship between torque, flow rate, gas content, and rotational speed, engineers can develop more effective control strategies to mitigate speed fluctuations and enhance power output stability. This study serves as a foundational reference for future research and practical applications in the field of low-head hydropower systems, particularly in remote and resource-constrained environments.

     

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