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玉米品字形密植高速精量排种器性能试验及参数影响研究

A study on the performance test and parameter effects of a high-speed precision seed-metering device for maize delta-row dense plantings

  • 摘要: 针对玉米品字形密植播种机在高速作业时排种器内种子-气流-机械多场耦合作用机理不明确,种子运动规律与气流分布特性不清晰,影响排种器工作性能的问题,该研究阐述了气压式玉米品字形密植高速精量排种器的总体结构与工作原理,通过理论分析、仿真、台架以及田间试验等方法探究了关键工作参数对排种器性能的影响规律。建立了排种器充种过程与清种过程的理论模型,运用DEM-CFD耦合仿真方法模拟了排种器工作过程,探究了排种器腔室与型孔流场特性,分析了清种区在不同清种角度下合格品字组种子平均曳力与速度变异系数变化趋势,并揭示了大圆形、大扁形、小圆形、小扁形种子在排种器内的运动规律。就品字形播种特点提出了品字合格指数、投影粒距合格变异系数、行距合格指数、行距合格变异系数作为排种器播种质量的评价指标,以清种角度、腔室入口压力及作业速度为试验因素进行了全因素台架试验,并开展了不同耕作类型下玉米品字形密植田间高速播种试验。各类型种子运动规律结果表明:大圆粒种子是该排种器更为适播的种子类型。从台架试验结果来看,在清种角度3.0~4.0°、腔室入口压力3.6~4.2 kPa以及作业速度12~16 km/h工况下,该排种器品字合格指数不低于70%,投影粒距合格变异系数不高于12%。田间试验结果表明,当清种角度为4°、腔室入口压力为4.2 kPa以及作业速度范围为12~16 km/h时,该排种器在不同耕作模式下品字合格指数不低于72%,行距合格指数不低于85%,投影粒距合格变异系数不高于14%,行距合格变异系数不高于8%,在平作与垄作模式下均能保持较高的品字形播种质量,满足玉米精密播种要求。该研究可为气压式玉米品字形密植高速精量排种器性能地进一步提升提供依据。

     

    Abstract: Aiming at the problem that the seed-airflow-mechanical multi-field coupling mechanism is not clear in the seed-metering device during high-speed operation of maize delta-row dense planting planter, as well as the seed movement law and airflow distribution characteristics are not clear, which affects the device's working performance. This study describes the overall structure and working principle of the air-pressure high-speed precision seed-metering device. Through theoretical analysis, simulation, bench testing, and field trials, the study investigates the influence of key working parameters on the performance of the device. Theoretical models for the seed-filling and seed-cleaning processes of the device were established. The DEM-CFD coupling simulation methods was used to simulate the working process of the device, explore the flow field characteristics of the device chamber and the shape holes, analyze the variation trend of the average drag force and velocity coefficient of variation of the qualified delta-row group seeds in the seed-cleaning zone at different seed-clearing angles, and reveal law of the motion of big-rounded, big-flat, small-rounded and small-flat seeds in the device. We defined the quality evaluation indicators for the delta-row sowing of the device, including qualified index of delta-row, qualified index of row-spacing, projection spacing qualifying coefficient of variation, row-spacing qualifying coefficient of variation. Full-factor bench tests were conducted with seed-clearing angle, chamber pressure, and operating speed as experimental factors, and high-speed sowing field experiments were conducted on maize delta-row dense planting in different tillage patterns. Simulation tests show that when the chamber pressure is in the range of 3.6~4.2kPa, the coefficient of variation of pressure is less than 2.9% and the coefficient of variation of flow velocity is less than 4.8%, which makes the distribution of flow field of the device more uniform and stable. By analyzing the seed-cleaning process, we obtained that in the range of seed seed-clearing angle of 3.0~4.0°, the average drag force of the seeds in the qualified delta-row group was higher than 0.06N, and the velocity coefficient of variation was lower than 5.29%, which made the seed-cleaning work more stable. By analyzing the motion characteristics of each type of seed, we obtained that the average drag force of the big-rounded seeds from the stable seed-filling to the seed-unloading point is 0.0793N, which is the more suitable seed type for sowing with this device. From the results of the bench test, under the conditions of seed-clearing angle of 3.0~4.0°, chamber pressure of 3.6~4.2kPa, and operation speed of 12~16km/h, the qualified index of delta-row of the device is not less than 70%, and the projection spacing qualifying coefficient of variation is not more than 12%. Field test results show that when the seed-clearing angle is 4°, the chamber pressure is 4.2kPa, and the operation speed is 12~16km/h, the qualified index of delta-row of the device is not less than 72%, the qualified index of row-spacing is not less than 85%, the projection spacing qualifying coefficient of variation is not more than 14%, and the row-spacing qualifying coefficient of variation is not more than 8% under different tillage patterns. The device can maintain high quality of delta-row sowing in both flat breaking and ridge plowing modes, and meet the requirements for precision sowing of maize. This study provides a basis for further improving the performance of the device.

     

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