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气力针吸式小粒径芽菜种子精密播种装置设计与试验

Design and experiment of pneumatic needle suction device for precision seeding of small particle size sprout seeds

  • 摘要: 针对小粒径芽菜种子多行并联机械化精密播种装置缺乏且人工播种均匀性差、易伤种等问题,该研究设计了一种气吸式精密播种装置。阐述了播种装置工作过程,构建了种子吸附动力学模型,开展CFD仿真试验,确定了振动供种装置、摆动气缸、苗盘传输装置及苗盘码垛机构等主要结构及参数;以真空负压值、吸针型孔直径、气力振动器振动频率为试验因素,开展单因素试验和三因素三水平二次正交组合试验。单因素试验结果表明:吸孔直径为0.6~1.2 mm、振动供种机构振动频率为8~16 Hz、真空负压值为3~12 kPa时,香椿种子播种效果较好;吸孔直径为0.4~1.2 mm、振动供种机构振动频率为8~12 Hz、真空负压值为2~6 kPa时,苜蓿种子播种效果较好。二次正交试验结果表明:振动频率为12 Hz、吸针型孔直径为0.9 mm、真空负压值为7.5 kPa时,香椿种子播种效果最优,振动频率为10 Hz、吸针型孔直径为0.6 mm、真空负压值为5 kPa时,苜蓿种子播种效果最优;最优参数组合下台架试验结果表明:香椿种子播种合格率为95.48%、漏播率为1.70%,苜蓿种子播种合格率为92.10%、漏播率为2.30%,满足芽菜种子精密播种要求。研究结果可为小粒径芽菜种子播种装置的结构优化提供参考。

     

    Abstract: Aiming at the lack of mechanized precision seeding devices for multi-row parallel sowing of small-sized sprouting seeds, as well as issues such as poor uniformity and seed damage associated with manual sowing, this study designed a pneumatic precision seeding device. The working process of the seeding device was explained, a kinetic model for seed adsorption was established, and CFD simulation experiments were conducted to determine the main structures and parameters, including the vibrating seed-feeding device, oscillating cylinder, seedling tray conveying device, and tray stacking mechanism. Using vacuum pressure, suction hole diameter, and pneumatic vibrator frequency as experimental factors, single-factor tests and a quadratic orthogonal composite test with three factors and three levels were carried out. Single-factor test results indicated that for Toona sinensis seeds, better sowing performance was achieved with a suction hole diameter of 0.6~1.2 mm, a vibration frequency of 8~16 Hz, and a vacuum pressure of 3~12 kPa. For alfalfa seeds, better performance was obtained with a suction hole diameter of 0.4~1.2 mm, a vibration frequency of 8~12 Hz, and a vacuum pressure of 2~6 kPa. Quadratic orthogonal test results showed that the optimal sowing performance for Toona sinensis seeds was achieved at a vibration frequency of 12 Hz, a suction hole diameter of 0.9 mm, and a vacuum pressure of 7.5 kPa, while for alfalfa seeds, the optimum was at a vibration frequency of 10 Hz, a suction hole diameter of 0.6 mm, and a vacuum pressure of 5 kPa. Bench test results under the optimal parameter combinations showed that for Toona sinensis seeds, the qualified seeding rate was 95.48% and the miss-seeding rate was 1.70%; for alfalfa seeds, the qualified seeding rate was 92.10% and the miss-seeding rate was 2.30%, meeting the requirements for precision sowing of small-sized sprouting seeds. The research findings can provide a reference for the structural optimization of seeding devices for small-sized sprouting seeds.

     

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