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星轮拨指链式葡萄扶藤装置设计与参数优化

Optimizing the parameters of the star-wheel finger-chain device for grapevine lifting

  • 摘要: 为了解决中国北方春季葡萄藤机械化上架过程中葡萄藤的扶起问题,该研究设计了一种星轮拨指链式葡萄扶藤装置。该装置包括星轮拨指链扶藤机构与曲柄摇杆挑藤机构,作业时挑藤机构将葡萄藤从地面挑起,再由星轮拨指链扶藤机构将其扶起至目标起藤角度。通过理论分析得到了拨指长度、拨指间距和链板长度等参数,并建立了Multi-Body Dynamics (MBD)多体动力学仿真模型,模拟了曲柄摇杆挑藤机构和星轮拨指链扶藤机构与葡萄藤的相互作用过程。在仿真模型中,以曲柄摇杆转速、链轮转速、弹簧预紧力与链盘倾角为试验因素进行Box-Behnken(BBD)仿真试验,以平均起藤角度和角度变异系数为评价指标,对扶藤装置的工作参数进行优化求解,得到最优参数组合为:曲柄摇杆转速51 r/min、链轮转速66 r/min、弹簧预紧力27 N和链盘倾角45°。在最优参数组合下进行仿真试验验证,得到平均起藤角度为44.9°,角度变异系数为9.8%。在最优参数组合下进行土槽试验验证,得到平均起藤角度为44.7°,与仿真平均起藤角度相对误差为0.44 %;角度变异系数为6.7 %,与仿真结果相差3.1%。这表明所建立的仿真作业模型能够准确地模拟和优化扶藤装置,该星轮拨指链式葡萄藤扶藤装置起藤角度稳定且均匀性好,研究成果可为葡萄起藤绑藤一体机的设计提供参考。

     

    Abstract: Grapevine lifting onto trellises has been one of the most important procedures during grape production in the spring. Mechanizing this procedure is crucial to the grape industry in northern China. In this study, a star-wheel finger-chain device was designed for grapevine lifting during mechanized trellising in spring. The device consisted of a star-wheel finger-chain and a crank-rocker mechanism. Among them, the vine picking mechanism was used to lift the grapevines from the ground during operation, and then the star-wheel finger-chain mechanism was used to raise them at the target vine-lifting angle. Theoretical analysis was carried out to determine the structural parameters of the key components, such as the length of the finger, the distance between fingers, and the length of the chain plate. The Multi-Body Dynamics (MBD) was used to simulate the interaction between the device and the grapevines. A simulation model was established in the RecurDyn software. The rotational speed of the crank-rocker, the rotational speed of the sprocket, the spring pre-load, and the chain plate inclination angle were selected as the experimental factors. The average lifting angle and the coefficient of variation of the angle were used as the evaluation indexes. A Box-Behnken (BBD) simulation experiment was conducted to optimize the operating parameters. Finally, the soil bin tests were carried out to verify the performance of the device under the optimal parameters. The structural parameters of the key components were determined after tests. Specifically, the length of the finger was 130 mm, the grabbing gap was 80 mm, the distance between adjacent fingers was 177.8 mm, the chain plate inclination angle was 45°, and the effective conveying length of the finger-chain was 700 mm. Simulation results showed that the influencing factors on the average lifting angle were ranked in descending order: the rotational speed of the sprocket, the rotational speed of the crank-rocker, the spring pre-load, and the chain plate inclination angle. In the coefficient of variation of the angle, the influencing factors were ranked in descending order of the rotational speed of the crank-rocker, the spring pre-load, the rotational speed of the sprocket, and the chain plate inclination angle. The optimal combination of the parameters was obtained: a crank-rocker rotational speed of 51 r/min, a sprocket rotational speed of 66 r/min, a spring pre-load of 27 N, and a chain plate inclination angle of 45°. As such, the average lifting angle in the simulation test was 44.9° with a coefficient of variation of 9.83% under the optimal combination. In the soil bin test, the average lifting angle was 44.7° with a relative error of 0.44%, compared with the simulation. The coefficient of variation was 6.76% with a difference of 3.07% from the simulation. The pole-picking and finger-support device was achieved in the step-by-step lifting of grapevines. The MBD model was established to accurately simulate and optimize the lifting device. The stable lifting angle and excellent uniformity can be expected to fully meet the requirements of grapevine trellising. The finding can also provide a strong reference to an integrated machine for the grapevine lifting and tying in the grape industry.

     

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