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高原农用柴油机TCD燃烧系统油束夹角匹配策略

Matching strategy of vertical injection angle of TCD combustion system for plateau agricultural diesel engine

  • 摘要: 目前,农用柴油机多搭载以ω燃烧系统为主的传统包容型燃烧系统,缸内燃烧水平较低,比油耗和碳烟排放较高,高原缺氧环境下尤为明显。该研究以高原农用柴油机为对象,利用AVL Fire软件建立壁面导流型TCD(T表示涡轮增压器,turbocharger,C表示进气中冷,charge air cooling,D为柴油颗粒捕集器,diesel particle filter)燃烧系统模型,研究油束夹角VIA(vertical injection angle)对不同负荷工况下系统燃烧和排放性能的影响规律,揭示高原海拔条件下VIA对缸内油气混合特性的影响机理,明析不同负荷工况下的VIA匹配规律,并提出高原农用柴油机TCD燃烧系统的VIA匹配策略。结果表明:1)高原环境下,大负荷(100%、75%)工况下,VIA偏大,TCD燃烧系统燃烧性能缓慢下降;VIA偏小,燃烧性能急剧下降,喷油结束后有较浓混合气聚集在燃烧室底部圆弧以及中心区域。2)中小负荷(50%、25%)工况下,VIA偏小,燃烧性能缓慢下降;VIA偏大,燃烧性能急剧下降,喷油结束后有较浓混合气聚集在燃烧室缸盖附近区域。3)100%、75%、50%和25%负荷工况下,TCD燃烧系统的较佳油束夹角分别为143°、144°、146°、146°。随着负荷增大,较优VIA逐渐减小,系统燃烧性能对VIA变化的敏感程度增加。4)针对高原农用柴油机TCD燃烧系统VIA的设计,采用大负荷(75%)工况进行匹配,可以实现不同负荷工况下的最佳综合性能。5)试验验证TCD匹配VIA后,喷雾撞击壁面环状凸起结构形成卷流,促进油气混合,系统的燃烧性能相较于原机ω燃烧系统明显提升。25%~100%负荷工况的有效燃油消耗率降低7.2~12.8g/(kW·h),烟度减少60%~91%。研究结果可为高原环境发动机的设计改进和性能优化提供理论依据和技术参考。

     

    Abstract: Currently, agricultural diesel engines are predominantly equipped with traditional inclusive combustion systems based on the ω (omega) combustion system. These systems have relatively low combustion levels inside the cylinder, leading to increased fuel consumption and higher carbon soot emissions. This issue becomes even more pronounced in high-altitude environments where oxygen levels are low. This study aims to address the performance optimization of high-altitude agricultural engines under such specific conditions, providing crucial insights into improving fuel efficiency and reducing emissions. The study utilizes AVL Fire software to establish a wall-flow-type TCD (turbocharger, charge air cooling, diesel particle filter) combustion system model. The primary goal is to investigate the impact of the VIA (vertical injection angle), on the combustion and emission performance of the system under different load conditions. The research explores how VIA affects the fuel-air mixture characteristics inside the cylinder in high-altitude conditions. Additionally, the study analyzes the VIA matching rules under various load conditions and proposes a VIA matching strategy for optimizing the TCD combustion system of high-altitude agricultural diesel engines. The results from the study can be summarized as follows: 1) Under high-altitude conditions and at high load working conditions (100% and 75%), when the VIA is too large, the combustion performance of the TCD combustion system declines gradually. However, when the VIA is too small, the combustion performance sharply decreases. After the fuel injection ends, a large amount of mixed fuel accumulates in the bottom arc and central region of the combustion chamber, resulting in poor combustion efficiency. 2) For medium and low load conditions (50% and 25%), when the VIA is too small, combustion performance declines slowly over time. In contrast, when the VIA is too large, the combustion performance deteriorates rapidly. After injection ends, the mixed fuel accumulates near the cylinder head region of the combustion chamber, leading to a highly localized, inefficient burn. 3) The study determined the optimal fuel jet angles for the TCD combustion system at various load conditions, specifically at 100%, 75%, 50%, and 25%. The vertical injection angles were found to be 143°, 144°, 146°, and 146°, respectively. As the load increases, the optimal VIA angle gradually decreases. This indicates that the combustion system becomes more sensitive to VIA changes as the engine load increases. 4) For the design of the VIA in high-altitude agricultural diesel engines' TCD combustion systems, it was found that using a high-load condition (75%) for matching provides the best overall performance across different load conditions. 5) Experimental verification of the VIA matching for the TCD combustion system demonstrated significant improvements in combustion performance. The spray collided with the annular protrusion structure on the wall, creating a vortex flow that facilitated better mixing of the fuel and air. As a result, the combustion efficiency of the system was significantly improved when compared to the original ω combustion system. Specifically, the effective fuel consumption rate decreased by 7.2–12.8 g/(kW·h), and the smoke opacity was reduced by 60%–91% under load conditions ranging from 25% to 100%. The findings from this research provide a comprehensive understanding of the relationship between VIA and combustion performance in high-altitude agricultural diesel engines. By optimizing VIA, this study offers valuable theoretical support and technical references that can be applied to the design and performance optimization of engines operating in high-altitude environments. These improvements not only enhance fuel efficiency but also contribute to the reduction of harmful emissions, making the engines more environmentally friendly and economically viable for agricultural use in challenging high-altitude regions. The study's results will aid in the development of future engine technologies that are better suited to operating under extreme atmospheric conditions.

     

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