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双驱反旋差速振动式山核桃采摘机设计与试验

Design and Experiment of a Dual-Drive Counter-Rotating Differential Vibration Pecan Harvester

  • 摘要: 针对现有山核桃采摘机普遍存在脱果率低、适配性不高的问题,该研究提出液压双驱反旋差速振动采摘方法。首先,对适用于大型山核桃树的振摇采摘机进行总体结构设计,通过构建抱夹振动部件与主干刚柔耦合振动采摘模型,求解并分析反旋差速振动激振力变化规律,确定影响采摘效果的主要因素为基础转速、差速比例和振动时间;其次,采用有限元仿真分析软件,对激振和抱夹关键部件进行结构和作业参数进行设计,确定偏心块的结构、偏心距、质量矩,激振主轴的结构参数和材料,液压双驱马达主要参数以及抱夹预紧力。最后,试制样机,根据采摘条件与方法,开展整机采摘性能试验。结果表明:面向主干直径为35~45 cm的山核桃树,最佳作业参数为基础转速1200 r/min、转速系数0.8、振动时间7 s,此时,一次性果实采净率为88.8%。最佳作业参数下的实际采摘试验表明:整机的平均一次性果实采净率为85%,树干无破坏性损伤,平均采摘效率为40棵/h,是人工采摘效率16倍,满足山核桃园的机械化采摘需求并解决采摘机效率和适配性难题。

     

    Abstract: To address the common issues of low fruit removal efficiency and poor adaptability in existing pecan mechanized harvesters, a hydraulically driven dual-drive counter-rotating differential vibration method for pecan harvesting operations was proposed. First, the overall structural design of a vibration-based shaker harvester suitable for large pecan trees was completed, and a coupled rigid-flexible dynamic vibration picking model was developed to simulate the interaction between the clamping-vibration component and the main trunk of the pecan tree. In this model, the clamping assembly was treated as a rigid body while the tree trunk was modeled as a flexible body, enabling detailed analysis of their coupled vibratory dynamics. Then, the variation patterns of excitation force under counter-rotating differential vibration were analyzed. The main factors affecting harvesting performance were identified as the base rotational speed for one of hydraulically driven motors, the differential rotation coefficient between the two hydraulically driven motors, and vibration duration applied to the pecan tree. Second, finite element simulation analysis software was adopted, and the structure and operation parameters of key parts of excitation and clamping were designed to enhance the system’s performance. Specifically, the geometry of the eccentric mass blocks was refined, including their structural configuration, eccentric offset distance, and mass moment of inertia, along with the structural parameters and material selection of the excitation main shaft. Additionally, the main parameters of the dual hydraulic drive motors and the design value of the clamping preload force were established. Finally, pecan picking machine was trial-produced, and based on the established picking test conditions and methods, a full-machine performance test was conducted. The results showed that, for mature pecan trees with trunk diameters of 35~45 cm, the optimal operating parameters were a base rotational speed of 1200 r/min, a rotational coefficient of 0.8 based on base speed, and a vibration duration of 7 seconds. Meanwhile, the harvester achieved a fruit picking rate of 88.8% in a single shaking pass per tree. In addition, verification of the overall harvesting performance under the optimal operating parameters showed that the average pecan picking rate was 85% in a single shaking pass per tree, with no destructive damage to the tree trunk. Meanwhile, the average harvesting efficiency was 40 trees per hour, approximately 16 times higher than that of manual harvesting. These results confirmed that the developed harvester met the mechanized harvesting requirements of pecan orchards and effectively addresses the shortcomings of existing harvesting equipment, particularly with respect to efficiency and adaptability.

     

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