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基于振动分层与气力悬浮的马铃薯收获后清秧除膜过程分析与试验

Analysis and experimental study of the post-harvest potato vines and residual films removal process based on vibration stratification and pneumatic suspension

  • 摘要: 针对马铃薯在联合收获过程中残膜、秧蔓等杂质清除不彻底、人工清选难度大和机械清选易造成马铃薯破皮损伤等问题,该研究设计了一种用于马铃薯收获后入库前的气力清秧除膜装置。在阐述装置主要结构与工作原理的基础上,对分离腔内的薯杂混合物运动过程和筛面抛掷分离能力进行分析,为关键参数的确定提供理论支撑。通过CFD-DEM(computational fluid dynamics-discrete element method)耦合,研究气流衰减与流场分布规律,分析了振动分层与气力悬浮耦合作用对薯杂混合物清选效果的影响。以洁净率和破皮率为评价指标,开展单因素试验和正交试验并确定较优参数范围。正交试验表明:对洁净率影响较大的因素主次顺序为气流速度、振动频率和喂入量,对破皮率影响较大的因素主次顺序为振动频率、喂入量和气流速度。最优参数组合为喂入量20 t/h、振动频率5 Hz、气流速度35 m/s,在此参数组合下洁净率为97.2%,破皮率为0.98%,研究结果可为非接触式马铃薯气力柔性清选装置的研发和优化提供参考。

     

    Abstract: In view of the problems existing in the combined harvest of potatoes in China, such as short harvest period and the traditional mechanical cleaning methods that rely heavily on mechanical excitation for the separation of potato impurities, resulting in low efficiency, high skin breaking rate, and frequent mechanical failures caused by films and vines entanglement, this study proposes a non-contact pneumatic flexible potato cleaning technology. Traditional mechanical cleaning equipment mainly relies on physical contact sorting, which is difficult to handle the residual plastic films and vines during the mechanical harvesting process, intensifying the difficulty of manual cleaning and causing skin damage. Although the remaining films are usually processed by dedicated film recovery machines, long-term weathering can leave broken films in the soil, which are accidentally harvested along with the tubers, thereby intensifying the challenge of separation. Inspired by the wide application of pneumatic cleaning in crops such as rapeseed, corn and soybeans, this study designed a pneumatic vines and residual films removal device for potato machines, which is used after harvest and before storage. The main structure and working principle of the device were introduced in detail. The kinetic analysis of the materials entering the separation chamber and during the throwing process of the vibrating screen was carried out, and the lifting trajectory of the residual films was simulated to determine the key parameters affecting potato skin breakage rate and cleanliness rate. Under the condition of airflow velocity of 35 m/s, CFD simulation was carried out for the flow field at different height sections above the screen surface. CFD-DEM coupling simulation experiments were conducted under the conditions of feeding amount of 20 t/h, airflow velocity of 35 m/s, and vibration frequency of 5 Hz, and the simulation test results of 1.2 s, 3.8 s, and 6.0 s were analyzed. The coupling effects of vibration frequency and airflow at different velocity on the material lifting trajectory, stratification efficiency and demolding performance were studied. Taking the cleanliness rate and skin breaking rate as evaluation indicators, the parameter combination was optimized through single-factor and L9 (34) orthogonal tests. Orthogonal experiments show that the primary and secondary factors affecting the cleanliness rate are airflow velocity, vibration frequency and feeding volume in sequence, while the order affecting the skin breaking rate is vibration frequency, feeding volume and airflow velocity in sequence. Under the conditions of a feeding rate of 20 t/h, a vibration frequency of 5 Hz, and an airflow velocity of 35 m/s, the cleanliness rate was 97.2% and the skin breakage rate was 0.98%. These results provide crucial technical support for the development of non-contact pneumatic flexible cleaning technology for potatoes, especially in optimizing the gas-solid two-phase flow dynamics of large irregular agricultural materials while minimizing mechanical damage. Meanwhile, the application of research methods such as CFD airflow and flow field simulation technology in production practice has promoted the application and development of computer measurement and control technology in agricultural mechanization and intelligence.

     

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