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日光温室平椭圆管骨架套筒螺钉拼接抗弯性能

Bending resistance of flat elliptical tube skeleton sleeve screw splicing in solar greenhouse

  • 摘要: 为探明日光温室平椭圆管骨架套筒螺钉拼接节点力学性能,该研究对此类拼接节点进行了足尺力学试验研究和数值分析,为日光温室节点强度和刚度设计提供依据。研究首先确定了平椭圆管管材和螺钉本构关系,通过足尺试验和理论值计算比较验证数值分析模型,对5种常见平椭圆管截面、3种螺钉数量和4种拼接长度进行拼接节点工况组合,对60种工况进行数值模拟,根据节点达到极限强度的特征分析破坏机理,依据不同规格试件屈服前的弯矩、转角和初始弯曲刚度变化规律,构建拼接节点抗弯刚度K与拼接长度比Ls相互关系的表达式,并对表达式进行验证。结果显示:拼接节点的破坏形式包括缩头顶受压破坏、螺钉孔破坏、螺钉孔和缩头顶同时破坏3种,相应的极限承载力差别较大,破坏机理不同,其中在缩头顶破坏时的承载力最大;拼接节点的转动刚度系数Kθ与拼接长度比Ls呈正相关;在3螺钉的情况下Kθ受截面高度H影响较小;在4、5螺钉的情况下当H小于75 mm时KθH增加而降低,当H大于等于75 mm时,KθH影响小。利用研究获得的“K-Ls”表达式对拼接节点进行数值分析,与试验结果相比,数值分析结果相较试验结果偏安全,且误差均方根约为10%。表达式可直接用于日光温室骨架钢结构整体强度和稳定性分析,相关方法可为其它类型节点抗弯刚度的研究提供借鉴。

     

    Abstract: Greenhouses are one of the most commonly-used facilities in modern agriculture. A solar greenhouse skeleton can also be constructed with the flattened-oval steel tubes. However, it is still lacking in the mechanical response of the spliced joints in the solar greenhouse skeletons, leading to limited application in engineering practice. This study aims to elucidate the dominant failure mechanisms of such joints. A reliable analytical expression was also established for their initial bending stiffness. Experimental observations were integrated with the numerical simulations. The constitutive relations of the tube material and connecting screws were first characterized before the simulations. A streamlined full-scale experimental program was then performed to verify the fidelity of the numerical model. Measured responses were also compared with the theoretical predictions. A systematic numerical investigation was conducted using a calibrated model. After that, 60 configurations were defined by five tube-section geometries, three screw quantities, and four splice lengths. The moment–rotation features werethen extracted to examine the pre-yield mechanical behavior. The results revealed that there were three failure modes: (1) Compressive crushing of the upper tapered segment was characterized by progressive local buckling and plastic indentation ofthe tube wall, corresponding to the superior load-bearing performance. The compressive region sustained the substantial deformation before the instability occurred. (2) Screw-hole wall bearing or shear failure often occurred when the local bearing stresses exceeded the material capacity, leading to the abrupt degradation of the load transfer between the connected segments. The rotational stiffness substantially reduced the ultimate moment. (3) A coupled interaction between tapered-end crushing and screw-hole degradation was represented to produce a compound and highly sensitive failure. The relative dominance of the two coupled processes was varied in the geometric tolerances and assembly conditions, resulting in greater variability in the joint stiffness and capacity. A parametric analysis demonstrated that the initial bending stiffness depended mainly on the tube-section height, screw quantity, splice length, and assembly gap. Large section heights enhanced the stiffness and bendingresistance, whereas there was a decrease in the susceptibility to local deformation, particularly when an insufficient number of screws was employed. The joints with only three screws—particularly when combined with the splice lengths shorter than 0.8H—shared early rotation localization near the screw group, thus promoting premature stiffness loss. Lengthening the spliceregion engaged a larger portion of the tube wall in the load-transfer mechanism. The stress concentrations were reduced for themore desirable deformation that was governed by gradual compression at the upper taper. A splice-length range of 0.8H-1.2H enhanced the stiffness among all section types, and then delayed the local damage. The moment–rotation curves demonstrated an initial linear regime followed by progressive stiffness degradation. Curve fitting was performed on all configurations. It was found that the initial bending stiffness was incorporated with the sectional properties and screw-group mechanics. Numerical simulation was verified by the high accuracy with a conservative boundary, suitable for the structure and performance evaluation. Additionally, the configurations with only three screws or splice lengths below 0.8 H were not recommended for the greenhouse skeletons, leading to low stiffness and premature failure, particularly when the tube-section height exceeded 80 mm. The stiffness and capacity formulas were directly incorporated into the global strength and stability of the greenhouse skeletons. Moreover, the simplified full-scale validation, calibrated simulation, and analytical modeling were combined to transfer into the structural joint configurations structural joint configurations. The rotational stiffness coefficient Kθ of the splicing node is positively correlated with the splicing length ratio Ls. Using the "K-Ls" expression obtained from the research, numerical analysis was conducted on the splicing nodes. Compared with the experimental results, the numerical analysis results were safer and the root mean square error was about 10%. The finding can also provide a transferable framework for the bending stiffness in the lightweight steel construction.

     

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