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下降管反应器生物质快速热解多物理场耦合瞬态模拟

Transient multiphysics coupled simulation of biomass fast pyrolysis in a down-tube reactor

  • 摘要: 为准确描述下降管反应器内生物质颗粒与高温陶瓷球之间的瞬态传热与热解行为,该研究提出了一种基于分布活化能模型(distributed activation energy model, DAEM)的多物理场耦合数值模型。该模型在颗粒能量平衡框架下,引入接触导热、气膜导热、对流与辐射多种传热机制,并与质量转化过程和活化能分布特征相耦合,建立了用于描述生物质快速热解过程的常微分方程模型。基于热重分析试验数据,对高斯、洛伦兹及逻辑斯谛3种活化能分布函数进行了参数反演与对比分析。结果表明,洛伦兹分布能够更准确地再现试验热重曲线,其平均绝对误差(mean absolute error, MAE)和均方根误差(root mean square error, RMSE)分别为 0.011 6和 0.013 8。数值模拟结果显示,生物质颗粒在初始阶段经历了极高的升温速率(峰值达到2.14×103 ℃/s),但热解反应相对于温度演化存在明显的动力学滞后特征。传热机制分析表明,对流与导热在整个热解过程中占主导地位,而在高温阶段辐射传热的贡献不可忽略。参数敏感性分析进一步揭示,陶瓷球温度和生物质颗粒粒径对热解效率具有显著影响,反应焓和颗粒碰撞概率次之,而辐射视角因子的影响相对有限。研究结果表明,在传热条件充分的快速热解工况下,过程控制机理由传热受限逐渐转变为化学反应动力学受限。研究为深入理解下降管反应器内多物理场耦合热解行为特征及反应器结构与工艺参数优化提供了理论依据和数据支持。

     

    Abstract: This study aims to predict the pyrolysis behavior of the biomass particles interacting with the high-temperature ceramic balls in a down-tube reactor. A numerical simulation framework was also proposed for the accurate fitting of the transient heat transfer. The modeling approach was established on the distributed activation energy model (DAEM), particularly for the heterogeneous distribution of the activation energies within biomass. Multiphysics processes were also integrated, including Hertzian contact conduction, gas film conduction, convection, radiation, and mass transfer. An energy balance of the coupled ordinary differential equation was constructed after prediction. Thermogravimetric analysis (TGA) data were employed to calibrate the kinetic parameters. The Gaussian, Lorentzian, and logistic distribution functions were used to examine the distributions of the activation energy. Among them, the Lorentzian function also exhibited the superior fitting accuracy. The better performance was achieved in the mean absolute error (MAE) of 0.011 and root mean square error (RMSE) of 0.013. Thereby, the tail behavior of the pyrolysis kinetics was extended for better performance. Simulation results reveal that the biomass particles shared the extremely rapid heating at the initial stage. The instantaneous heating rates reached up to 2 136 °C/s. However, a time lag was observed between the thermal equilibrium and the pyrolysis reactions, indicating the kinetic limitations beyond thermal driving forces. Heat transfer analysis indicated that the heat conduction (via both direct Hertzian contact and gas film pathways) and convection were dominant in the energy exchange between biomass particles and ceramic spheres. Whereas the radiation was also neglected at high temperature, although the contribution rate was only about 10%-15%. Energy balance decomposition further confirmed that approximately 85%-90% of the total heat transfer was from conduction and convection. While the pyrolysis reaction was markedly endothermic, the cumulative energy consumption was delayed for the full conversion. The parameter sensitivity analysis systematically quantified the influence of the critical factors on the pyrolysis dynamics. Ceramic ball temperature and biomass particle radius emerged as the most influential parameters on both heating rate and conversion efficiency. Reaction enthalpy and collision probability also contributed to the pyrolysis. Whereas, the radiative view factor exerted only marginal effects, due to its relatively small share of the overall heat transfer. Specifically, the ceramic ball temperature substantially accelerated the particle heating for the nearly theoretical conversion (≈83.3%). While the particle size was reduced to avoid the thermal inertia for less reaction lag. The overall process efficiency was also highlighted to determine the reactor operation and particle-scale parameters. Fast pyrolysis was realized in the down-tube reactors using DAEM multiphysics. The finding can provide a robust computational tool for engineering optimization. The framework was utilized to accurately reproduce the transient temperature evolution, mass conversion, and reaction rates. Furthermore, the solid-solid contact efficiency was enhanced to adjust the particle dimensions for the external heating intensity during reactor operation. The appropriate modification of the boundary conditions was obtained to extend into the biomass conversion reactors, such as the fluidized beds or rotary kilns. Particle group hydrodynamics can be incorporated to expand the prediction at the reactor scale. Overall, the transient model can bridge the kinetic heterogeneity and multiphysics heat transfer using computational fluid dynamics (CFD) simulations. The experimental data were validated to identify the key parameters on the pyrolysis efficiency. The findings can also provide practical data support and engineering insights to optimize the down-tube reactors for sustainable biomass utilization.

     

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