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预处理方式对茯苓品质变化的影响及其真空脉动红外干燥特性

Effects of pretreatment methods on the quality changes of wolfiporia extensa and vacuum pulsation infrared drying characteristics

  • 摘要: 为明确茯苓产地初加工方式及提高茯苓干燥效率和品质,该研究筛选出了最优的茯苓预处理发汗方式;并在此基础之上探究茯苓丁的真空脉动红外干燥特性和品质。采用静置发汗、蒸汽发汗和药工发汗3种方式预处理茯苓,并分析预处理后的含水率、水溶性多糖含量;经发汗处理后的茯苓切制为8、12和16 mm的茯苓丁,在不同真空时间(2、5、10、15、25 min)及不同常压时间(2、4、8、12 min)下,研究其干燥特性、破碎率、收缩率、色泽和水溶性多糖含量。预处理结果表明,蒸汽发汗中,茯苓皮含水率无明显变化,赤茯苓、茯苓个含水率由49.87%、51.95%增加到52.57%和53.84%,但蒸汽发汗导致茯苓菌丝体失活,无法进行二次生长。静置发汗时,茯苓皮、赤茯苓、茯苓个含水率均降低;药工发汗时,茯苓个、茯苓皮含水率逐渐下降,发汗结束时赤茯苓含水率高于静置发汗;静置发汗和药工发汗均存在二次生长的过程。药工发汗3 d时水溶性糖含量最高,为最优的发汗方式。茯苓丁的真空脉动红外干燥试验结果表明,干燥时间随真空时间和常压时间的增加呈先增加后减小的趋势,茯苓丁尺寸越小干燥时间越短。茯苓丁尺寸越小破碎率越高而收缩率较低;茯苓丁尺寸越大破碎率较低而收缩率较高。明亮度(L*)随着真空时间和常压时间的延长呈现出先减小后增大的趋势,水溶性多糖含量随着真空时间的延长而先增大后减小。茯苓丁尺寸为 12 mm,真空时间10 min,常压时间4 min时能够具有较高的干燥效率和干制品质,破碎率和收缩率分别为22.45%和25.42%,L*为53.25,水溶性多糖含量为35.21 mg/g。该研究明确了最优的茯苓预处理发汗方式,得出了最优真空脉动红外干燥工艺,解决了传统干燥方法效率低、品质控制难的问题,为茯苓的现代化、标准化生产提供了具体可行的技术方案。

     

    Abstract: Poria cocos is the dried sclerotium of a fungus in the Polyporaceae family. It often parasitizes on the roots of Pinaceae plants and is a commonly used traditional Chinese medicinal material in China. After harvest, poria cocos needs to undergo appropriate primary processing at the origin before it can be used as Chinese herbal decoction pieces. Currently, the primary processing methods commonly used in the main producing areas of poria cocos include static sweating, steam sweating, and pharmacy sweating. Among them, static sweating, as a traditional process, has deficiencies such as a long processing cycle and high labor intensity. The steam sweating method is becoming increasingly widely used due to its potential advantages in processing efficiency and yield. Static sweating can significantly increase the content of water-soluble polysaccharides and improve their solubility, but the content of triterpenoid components decreases significantly. Steam sweating leads to a significant decrease in the content of water-soluble polysaccharides. Therefore, which pretreatment method can maximally retain the medicinal components of poria cocos while considering drying efficiency and product quality remains a key issue that urgently needs systematic research. To clarify the primary processing methods of poria cocos at the origin and improve drying efficiency and quality, this study screened out the optimal sweating method for poria cocos pretreatment, and explored the vacuum pulsation infrared drying characteristics and quality of poria cocos cubes. Poria cocos was pretreated by three methods: static sweating, steam sweating, and pharmacy sweating. The moisture content and water-soluble polysaccharide content after pretreatment were analyzed. After sweating treatment, poria cocos was cut into cubes of 8, 12, and 16 mm. Under different vacuum times (2, 5, 10, 15, 25 min) and different atmospheric pressure times (2, 4, 8, 12 min), its drying characteristics, crushing rate, shrinkage rate, color, and water-soluble polysaccharide content were studied. The results of the pretreatment indicated that during steam sweating, the moisture content of poria cocos peels remained unchanged, while that of red poria cocos and poria cocos changed from 49.87% and 51.95% to 52.57% and 53.84% respectively. However, steam sweating led to the inactivation of the mycelium of poria cocos, preventing secondary growth. During static sweating, the moisture content of poria cocos peels, red poria cocos, and poria cocos all decreased. During pharmacy sweating, the moisture content of Poria cocos and poria cocos peels gradually decreased, and the moisture content of red poria cocos at the end of sweating was higher than that of static sweating. Both static sweating and pharmacy sweating involved a secondary growth process. The water-soluble sugar content was the highest after 3 days of pharmacy sweating, making it the optimal sweating method. The vacuum pulsed infrared drying test results of poria cocos cubes showed that the drying time increased first and then decreased with the increase of vacuum time and normal time. The smaller the size of poria cocos cubes, the shorter the drying time. The smaller the size of poria cocos cubes, the higher the breakage rate and the lower the shrinkage rate; the larger the size, the lower the breakage rate and the higher the shrinkage rate. The brightness (L*) decreased first and then increased with the extension of vacuum time and normal time, and the content of water-soluble polysaccharides increased first and then decreased with the extension of vacuum time. When the size of poria cocos cubes was 12 mm, the vacuum time was 10 min, and the normal time was 4 min, it could achieve a high drying efficiency and dry product quality, with a breakage rate and shrinkage rate of 22.45% and 25.42% respectively, L* of 53.25, and a water-soluble polysaccharide content of 35.21 mg/g. This study identified the optimal sweating method for poria cocos pretreatment and determined the optimal vacuum pulsed infrared drying process, solving the problems of low efficiency and difficult quality control in traditional drying methods, and providing a specific and feasible technical solution for the modern and standardized production of poria cocos.

     

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