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基于DC-SOGI的电动拖拉机永磁轮毂电机极低速域无位置传感器控制

Sensorless control of permanent magnet hub motor of electric tractor in ultra-low speed range based on distributed-cascade second-order generalized integrator

  • 摘要: 轮毂式驱动的电动拖拉机传动高效、控制灵活,在复杂作业工况下需通过无位置传感器控制降低传感器故障风险、提升系统可靠性。针对永磁轮毂电机在极低速域运行时谐波增多、相位延迟加剧导致的转子位置与转速反馈精度不足、带载能力弱的问题,该研究提出一种分布式级联二阶广义积分器(distributed cascaded second-order generalized integrator, DC-SOGI)滤波无位置传感器控制策略。该策略在位置反馈环节以窄带宽二阶广义积分器(second-order generalized integrator, SOGI)提取高频电流响应信号,采用三重级联SOGI分频滤除解调过程产生的2倍注入频率谐波等特征谐波及复合杂波;在电流反馈环节以双重级联SOGI抑制高频响应分量对基波信号的干扰,同时引入带预报补偿的改进跟踪微分器对转速反馈信号进行脉振抑制,并搭建试验平台对所提控制策略进行验证。结果表明:与传统控制策略相比,所提策略使转速估算误差减小63.4%,转速波动幅度减小21.1%,转子位置误差减小65.5%,相位误差减小74%,最大带载能力提升33.4%,可为极低速域下电动拖拉机的高精度作业与高负载运行提供有效的控制方案。

     

    Abstract: Electric tractors can often operate in agricultural environments. Permanent magnet in wheel hub motor drive system is required to deliver high torque, high reliability, and flexible control under extremely low speed and heavy load conditions. However, the motor has limited to severe harmonic distortion and phase delay in the ultra low speed range (typically 5-10 r/min, corresponding to a tractor speed of 3-5 km/h during ploughing or rotary tillage). Conventional sensorless control with band or low pass filters cannot accurately extract the rotor position and speed information, leading to large estimation errors, speed pulsation, and low load capacity. In this study, a distributed cascaded second order generalized integrator (DC SOGI) was proposed for the sensorless control strategy with pulsation suppression. Three components consisted of: (1) In the rotor position feedback loop, a narrow band SOGI was tuned exactly for the injected high frequency signal frequency (ωh). The high frequency current response was then extracted. A triple cascade SOGI structure was designed to sequentially filter the characteristic harmonics after demodulation: the dominant second order harmonic at 2ωh, the residual component at ωh, and the low frequency compound clutter (ωt with varying amplitude and frequency. Each SOGI module in the cascade was configured with optimal bandwidth. Progressive harmonic suppression was achieved with the minimal phase lag. (2) In the current feedback loop, a dual cascade SOGI was applied into the d axis current, where the high frequency response component was suppressed to reduce the interference with the fundamental current. while a single wide band SOGI was used for the q axis current. Current distortion and torque ripple were reduced for the electromagnetic torque accuracy. (3) A tracking differentiator (TD) with prediction compensation was introduced into the speed feedback loop. An optimal TD synthesis function was used to track the speed signal and then estimate its derivative. A prediction step was added to compensate for the phase delay of the conventional TD. Speed pulsation was effectively suppressed to fully remove residual compound clutter, compared with the cascade SOGI filters. An experimental platform was built using a U shaped interior permanent magnet hub motor (36 slots/50 poles, rated speed 900 r/min) with an RTU 204 controller, a voltage source inverter, and a composite load simulator (servo motor plus magnetic powder brake). Steady state tests were conducted at 10 r/min with a constant load of 7 N·m. The results show that the DC SOGI with TD strategy was reduced the speed estimation error from 0.60  to 0.22 r/min (a reduction of 63.4%), the rotor position error from 0.55° to 0.19° (65.5% reduction), the phase delay error from 5.0 to 1.3 ms (74% reduction), and the speed pulsation amplitude from 0.38 to 0.30 r/min (21.1% reduction), compared with the conventional filtering. The maximum load capacity increased by 33.4% at injection frequencies of 300, 500 and 700 Hz. Dynamic tests were conducted under variable speed and load conditions. Acceleration/deceleration adjustment times were reduced from 1.7/2.1 to 0.9/1.1 s under a speed step from 10 to 20 r/min (and back) at constant 7 N·m load, which was reduced by 47.1% and 47.6%, respectively. The speed drop decreased from 1.9  to 1.5 r/min (21.1% reduction) under a load torque step from 7 to 13 N·m (and back) at 10 r/min, while the speed overshoot from 1.9 to 1.6 r/min (15.8% reduction), and the speed recovery time from 1.5/1.9 to 1.3/1.5 s (13.4% and 21.1% reductions, respectively). DC SOGI dual feedback loop filtering with TD pulsation suppression was significantly enhanced the accuracy, dynamic response, and anti disturbance of sensorless control for the permanent magnet hub motors in the ultra low speed range. The finding can provide a strong reference to fully meet the high demand for electric tractor in fields.

     

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