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设施菊花移栽机三针式聚心取苗爪性能分析与优化

Optimizing the performance of three-needle concentrating seedling-picking claw in a grennhouse chrysanthemum transplanter

  • 摘要: 为解决设施菊花移栽机在取苗过程中抓取不稳、穴苗损伤严重等难题,该研究设计了一种三针式聚心取苗爪。首先,针对传统穴苗模型多以穴苗基质为研究对象,通常忽略根系的紧固作用,基于L系统理论生成了菊花穴苗三维复杂根系模型。然后,基于离散元-多体动力学理论,构建了穴苗复杂根系-基质-取苗爪的EDEM-RecurDyn耦合模型,并在通过取苗试验验证所提模型有效性的基础上,分析了不同针型结构、取苗深度、取苗速度以及推板行程等关键因素对菊花穴苗力学特性与损伤程度的影响规律。最后,以取苗深度、取苗速度和推板行程为设计变量,基于响应面法构建了穴苗的破碎率与穴苗完整度的多元回归方程,确定了取苗爪的最佳工作参数,并通过田间试验验证了优化结果的有效性。研究结果表明,取苗深度、取苗速度和推板行程都对菊花穴苗损伤有显著影响,且当取苗深度为20 mm、取苗速度为200 mm/s、推板行程为5 mm 时,菊花穴苗完整度最优,此时取苗成功率为84.3%、穴苗基质完整度可达93.10%。研究结果可为菊花移栽机自动取苗机构的设计提供参考。

     

    Abstract: Transplanting machines have been widely used for the chrysanthemum seedlings in smart agriculture. Challenges have remained on the unstable seedling gripping damage to seedlings. Fortunately, a three-needle concentrating seedling picker can be expected for the seedling extraction. However, current models often focus primarily on the growing medium rather than the root fixation. This study aims to construct the three-dimensional complex root system of chrysanthemum seedlings using L-system theory. A numerical model was established to more accurately simulate the root architecture and its interaction with the surrounding medium during extraction. A EDEM-RecurDyn model was coupled with discrete element method and multi-body dynamics. The mechanical behavior of the seedlings was predicted to experimentally validate interaction between the complex root system, the growing medium, and the seeding needles during seedling extraction. A systematic investigation was made to explore the impact of various operational factors, such as the structure of seeding needles, seeding depth, seeding speed, and push plate stroke on the mechanical properties and damage levels of the seedlings. The seeding needle and operational parameters were finally optimized to minimize the seedling damage with the high success rates during seedling extraction. The results indicate that the seedling damage depended on the seeding depth, speed, and push plate stroke. Notably, the seeding depth increased the seedling displacement, which in turn increased the risk of damage, while the higher seeding speed caused more severe breakage of root system. The push plate stroke also dominated the movement of the seedling within the claw, the overall stability and force distribution during extraction. Multivariable regression was developed to predict the relationship between operational variables—seeding depth, seeding speed, and push plate stroke—and the seedling’s damage rate and integrity using Response Surface method. The optimal extraction parameters were determined to be an seeding depth of 20 mm, an seeding speed of 200 mm/s, and a push plate stroke of 5 mm. The extraction success rate reached 84.3%, with the seedling integrity rate of 93.10%. The optimal parameters were significantly reduced the seedling damage during extraction. Field trials were conducted to further validate the optimization for the high seedling quality. The operational settings were verified for the transplanting success rates after simulation. The optimal seeding needle was reduced seedling damage for the overall performance of the transplanting machine. In conclusion, the seedling extraction mechanisms were developed to consider the mechanical interactions among seeding needles, seedling root system, and the growing medium during extraction. Three-pronged seeding needle was coupled with the optimal parameters to highlight the seedling fixation, including root characteristics. The finding can offer the strong reference for the high transplanting success rates and seedling quality in transplanter.

     

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