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玉米V形分层施肥方式及其配套装置研制

Development of V-shaped layered fertilization method and itssupporting device for maize

  • 摘要: 针对玉米传统施肥方式存在施肥结构不合理、养分供应不匹配等问题,该研究提出一种普通复合肥与控释肥V形分层施用方法,并设计了一种V形分层施肥装置。通过盆栽试验设置7种施肥处理,探究了复合肥与控释肥分层施用对玉米农艺性状、根区土壤氮素动态及产量的影响,筛选出控释尿素掺混普通磷钾肥,按30%、30%、40%的比例,分施于玉米种子两侧水平50 mm、深度40 mm及底部深度110 mm处的最优施肥方式;基于盆栽试验最优施肥方式设计V形分层施肥装置,并通过理论分析和参数计算,确定了V形分层施肥装置的主要参数,运用离散元法对V形分层施肥装置工作过程进行仿真分析,以双圆盘开沟器的圆盘直径、圆盘夹角和机具作业速度为试验因素,以作业阻力、施肥合格率为试验指标,采用二次正交旋转组合仿真试验设计,建立了试验指标与影响因素的回归模型。盆栽试验结果表明,T7处理可显著增加玉米茎粗、叶面积及叶绿素含量(P<0.05),且在生育后期维持较高的土壤铵态氮和硝态氮含量,优化氮素供应,T7处理的玉米产量较其他处理之间差异极显著(P<0.05);仿真试验结果表明,当圆盘直径为360.75 mm、圆盘夹角为10.97°、机具作业速度为4.26 km/h时,作业阻力为239.71 N、施肥合格率为95.69% 。采用优化的参数进行田间试验,试验结果与理论分析相符,工作性能稳定可靠;对比试验结果表明,V形分层施肥方式能促进玉米根系发育和提高玉米产量,该施肥方式对玉米科学施肥及轻简化作业提供了理论依据和技术支持。

     

    Abstract: The traditional fertilization methods for summer corn in the Huang-Huai-Hai region of China, such as one-time basal application ("one-shot") or base-topdressing splits, often lead to irrational fertilizer structure, a significant mismatch between nutrient supply and crop demand. To address these challenges, this study integrates the spatial distribution advantages of layered fertilization with the controlled-release characteristics of specialized fertilizers, proposing a novel V-shaped layered fertilization method and its corresponding mechanical device. The research was systematically conducted through pot experiments, device design, discrete element simulation, and field validation. Pot experiments were set up with seven treatments (CK, T2,T3,T4,T5,T6,T7) to investigate the effects of different fertilizer types conventional urea and controlled-release urea and application methods single-side, bilateral, bilateral and bottomon maize agronomic traits, soil nitrogen dynamics ammonium-N and nitrate-N, and yield. Based on the optimal fertilization strategy (T7) identified from the pot experiments, a V-shaped layered fertilization planter was designed. Its core component, the double-disc opener, was theoretically analyzed to determine the preliminary ranges of its structural parameters disc diameter, disc angle and operational parameter forward speed. Using the Discrete Element Method (EDEM), a simulation model of the opener-soil-fertilizer interaction was established. A quadratic orthogonal rotational combination design was employed with disc diameter, disc angle, and forward speed as experimental factors, and operational resistance and fertilization qualification rate as performance indicators. Regression models were developed and optimized to determine the optimal parameter set. Field trials were carried out to verify the operational performance of the prototype manufactured with the optimized parameters, including fertilization positioning accuracy, its impact on root development, and final yield. Pot experiment results showed that the T7 treatment controlled-release urea blended with conventional PK fertilizer applied bilaterally and at the bottom in a 30%, 30%, 40% ratio significantly increased maize stem diameter, leaf area, and chlorophyll content compared to other treatments(P<0.05). More importantly, it maintained significantly higher levels of soil ammonium-N and nitrate-N during the later growth stages flowering and maturation, effectively preventing nitrogen deficiency and aligning nutrient release with crop demand. Consequently, the yield under T7 treatment reached 31.705 g, which was significantly higher than all other treatments(P<0.05). Simulation results derived the optimal parameter combination: disc diameter of 360.75 mm, disc angle of 10.97°, and forward speed of 4.26 km/h. Under this combination, the predicted operational resistance was 239.71 N, and the fertilization qualification rate was 95.69%. Field validation confirmed the high performance of the device. The measured fertilization positions were highly accurate, with an average vertical distance of 39.6 mm for side fertilizer to the seed, a horizontal distance of 99.4 mm between side fertilizer bands, and a vertical distance of 110.7 mm for base fertilizer to the seed, all within a 10 mm error margin from the design targets. Comparative trials demonstrated that the V-shaped fertilization (VF) treatment significantly promoted root growth, resulting in longer, denser root systems with more aerial roots compared to conventional fertilization (CF). Ultimately, the V-shaped fertilization (VF) treatment achieved a 100-grain weight of 37.42 g and a yield of 11100 kg/hm2, which were significantly greater than the conventional fertilization (CF) treatment's 31.85 g and 9520 kg/hm2 (P < 0.05), representing a yield increase of 16.6%. The V-shaped layered fertilization method combining controlled-release and conventional fertilizers effectively achieves precise spatial and temporal nutrient supply, significantly enhancing nitrogen utilization efficiency, promoting maize root and shoot development, and increasing yield. The supporting device, optimized through discrete element simulation, features rational design and stable performance, meeting the agronomic requirements for precise fertilization. This integrated approach provides a theoretical foundation and effective technical solution for simplified, efficient, and high-yield maize cultivation practices.

     

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