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辣椒钵苗移栽机取-投苗机械臂设计与试验

Design and experiment of a dedicated robotic arm for picking-and-placing of pepper plug seedlings in transplanters

  • 摘要: 采用机械臂完成取-投苗作业的全自动移栽机,目前普遍选用直角坐标型、串联及并联构型机械臂,但其仍存在自由度冗余、重量较大等问题,难以适配小型蔬菜移栽机取-投苗所需的轻量化、高灵活性需求。为此,该研究设计了一种小型轻量、高度集成的专用取-投苗机械臂系统。基于2ZS-Q2型蔬菜半自动移栽机平台,通过分析取-投苗作业空间与机械臂路径需求,提出一种一平移四转动串联构型(P-R-R-R-R)小型机械臂及柔性气动夹苗系统,并构建以Orange Pi和ESP32为核心的双层控制系统,实现机械臂运动解算与多轴联动控制,该机械臂整机自重14 kg。采用改进D-H法建立其正逆运动学模型,经仿真验证运动空间合理性。基于三维正交测距原理,搭建机械臂末端三向测距定位评估系统,并开展定位与轨迹跟踪精度试验。结果表明,机械臂单点平均绝对定位误差为3.587 mm,穴盘全局平均定位误差为3.613 mm;直线与曲线轨迹跟踪平均定位误差分别为3.621和5.031 mm,满足取-投苗作业精度要求。以“晨纱四号” 辣椒穴盘钵苗为对象,以取苗频率、取投苗时间比和控制频率为因素,以取-投苗成功率为指标进行响应面优化试验,获得最佳参数组合为取苗频率30株/min、取投苗时间比30%、控制频率25 ms,该条件下平均取-投苗成功率为96.02 %,标准差为1.21 %,投苗成功率的变异系数为1.26%,与预测值吻合良好。研究成果可为全自动取-投苗装备的研发与应用提供新思路。

     

    Abstract: For automatic transplanters that complete seedling picking and planting operations using robotic arms, Cartesian coordinate, serial and parallel configuration robotic arms are currently widely adopted. However, they still have problems such as redundant degrees of freedom and large weight, making it difficult to meet the lightweight and high flexibility requirements for seedling picking and planting of small vegetable transplanters. To this end, this study designed a small, lightweight and highly integrated special robotic arm system for seedling picking and planting. Based on the 2ZS-Q2 type semi-automatic vegetable transplanter platform, by analyzing the seedling picking and planting operation space and the path requirements of the robotic arm, a small robotic arm with a P-R-R-R-R serial configuration (one translation and four rotations) and a flexible pneumatic seedling clamping system were proposed. A dual-layer control system with Orange Pi and ESP32 as the core was constructed to realize the kinematic solution and multi-axis coordinated control of the robotic arm, and the total weight of the robotic arm is 14 kg. A two-layer control architecture was constructed using an Orange Pi as the upper-level computational unit and an ESP32 as the motion control core, achieving multi-axis coordinated motion and real-time trajectory resolution. The forward kinematic model of the robotic arm was established using the improved Denavit–Hartenberg (D–H) method, and the rationality of the workspace was verified through motion simulation. The analytical solution for inverse kinematics was derived, providing a basis for motion control computation. Furthermore, based on the three-dimensional orthogonal ranging principle, a three-directional ranging and positioning evaluation system was built at the end-effector of the robotic arm. This system integrated VL53L0X miniature laser sensors on three orthogonal planes, transmitting pose data wirelessly. Positioning and trajectory tracking accuracy tests were conducted. Results showed that the average absolute positioning error was 3.587 mm, and the global average positioning error across the seedling tray was 3.613 mm. The average tracking errors for linear and curved trajectories were 3.621 mm and 5.031 mm, respectively. All accuracy indicators met the practical requirements for picking-and-placing operations. Finally, parameter optimization experiments for the robotic arm’s picking-and-placing operation were carried out. Using "Shachen No.4" pepper plug seedlings as the test subject, with picking frequency, path time ratio, and control frequency as factors, and the picking-and-placing success rate as the indicator, response surface methodology experiments were conducted. Tests revealed that both picking frequency and path time ratio had significant interactive effects on the success rate. The success rate decreased when the picking frequency was too high or when the path time ratio deviated from the optimal range. Lower values of control frequency and path time ratio generally led to a decline in the success rate, indicating that excessively low control frequency and path time ratio may cause robotic arm motion stuttering and seedling-gripping claw vibration. The optimal parameter combination was determined as follows: picking frequency of 30 plants/min, path time ratio of 30%, and control frequency of 25 ms. Under these conditions, the average picking-planting success rate was 96.02%, with a standard deviation of 1.21% and a coefficient of variation of 1.26%, which was in good agreement with the predicted value. This research can provide new insights for the development and application of fully automated picking-and-placing equipment.

     

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