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基于域控制架构的果园分布式电动履带底盘设计与试验

Design and test of the domain-controlled distributed driven electric tracked chassis for orchard operations

  • 摘要: 针对传统果园作业履带式底盘集成度低、通过性不足与转向性能受限,以及电子电气架构通信效率低、可靠性差和软件开发缺乏标准化与高效迭代能力等问题,研制了一种分布式电动履带底盘。该底盘采用双侧独立电机驱动,并结合“高压驱动-低压控制”的分层供电与多总线协同通信设计,可实现动力系统的快速动态调节与高可靠运行;同时借鉴新能源汽车领域的集中式域控制器架构与基于 V 流程的开发模式,构建底盘域应用层软件架构,集成多层次控制功能、信号诊断与功能安全机制,以缩短开发周期并提升迭代效率。多体动力学刚柔耦合仿真与样机试验结果表明,该底盘在丘陵山地果园作业表现出良好的动力性与稳定性,能够平稳跨越 0.25 m 凸起或凹陷障碍,实现原地掉头和极小半径转向,转向轨迹圆直径一致性误差在 2% 以内,并能稳定爬升超过 25° 的坡路而不发生履带滑移。研究结果可为果园作业的履带式底盘研发提供系统化的工程技术路径,对推动智能农机由“硬件主导”向“软件定义”转型具有积极意义。

     

    Abstract: This study aims to promote the electrification, intelligence, and multifunctionality of agricultural machinery by designing a distributed driven electric tracked chassis, specifically developed to address the challenges posed by unstructured terrain in orchard operations. The chassis adopts a modular integrated design, consisting of the power system, walking system, electrical control system, and intelligent perception system. The power system is powered by a 72 V lithium battery pack, providing power to two 3 kW permanent magnet synchronous servo motors, with each motor integrated with a planetary gearbox to output high torque suitable for track drive. The walking system integrates rubber tracks, drive wheels, guide wheels, an independent suspension wheel group, and a tensioning device, balancing lightweight design with high passability. The electrical control system consists of the vehicle control unit, motor control units, battery management system, and CAN communication network, responsible for torque distribution and energy management while supporting real-time data interaction with subsystems. The intelligent perception system, based on the intelligent driving domain controller, integrates a GPS/IMU navigation device, PTZ camera, and ultrasonic radar to achieve precise positioning, environmental perception, and path planning in orchard environments. Regarding the electrical and electronic architecture, the chassis adopts a "high-voltage drive - low-voltage control" layered power supply and multi-bus communication topology to ensure rapid dynamic adjustment and high reliability of the power system. The high-voltage system is powered by the 72 V battery, with energy distribution and protection managed through the high-voltage distribution box. The low-voltage system consists of two networks, 12 V and 24 V, which provide power to the controllers, sensors, communication devices, and braking units, respectively. The multi-bus collaborative communication topology includes multiple CAN buses and an RS485 bus, used for real-time data exchange between the vehicle control unit and motor control units, environmental perception and intelligent control data exchange, as well as program burning and parameter calibration. The coordinated multi-bus design ensures efficient and stable data transmission between control units, providing reliable communication support for the chassis's intelligent operation. Drawing from the centralized domain controller architecture and standardized V-model development approach in the new energy vehicle sector, the application layer software for the chassis domain controller was developed using a model-based design method, integrating multi-level control functions, signal diagnostics, and functional safety mechanisms. After testing the application layer software and verifying the automatically generated code, the developed software meets all mandatory requirements of ISO 26262 functional safety, MAAB modeling standards, and MISRA C 2023 code generation standards, ensuring software compliance and functional safety. Multi-body dynamics rigid-flexible coupling simulations and prototype testing results show that the distributed driven electric tracked chassis meets the design requirements in terms of power, passability, load capacity, climbing ability, obstacle-crossing ability, and steering performance. In the maximum speed test, the chassis operated stably at 2.11 m/s; in the load performance test, the chassis ran smoothly with a 1500 kg load, with even track grounding and no slippage or yaw; in the 25° slope climbing test, the chassis demonstrated stable climbing ability; in the obstacle-crossing test, the chassis successfully passed obstacles up to 0.25 m high, with minimal vertical acceleration change and no severe shock or subsidence; in the steering performance test, the chassis exhibited good trajectory consistency during in-place and small-radius turns, with a maximum deviation controlled within ±2%, and a minimum turning radius 12% smaller than the design value, demonstrating excellent steering flexibility and structural stability. Overall, this study provides a systematic technical pathway for the development of the distributed electric-driven crawler chassis's electronic and electrical architecture and controller software architecture for unstructured terrain operations in orchards. It advances the intelligent development of agricultural machinery and provides technical support and theoretical foundation for the development of high-performance, highly adaptable intelligent farm machinery.

     

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