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稻田灌排小型双向流道泵站的设计与水力特性分析

Design and Hydraulic Characteristics Analysis of a Small-Scale Two-Way Flow Pumping Station for Paddy Field Irrigation and Drainage

  • 摘要: 针对传统灌溉泵站功能单一,小型农田缺乏灌排两用泵站装备的问题,研发适配稻田的占地面积小、灌排两用的双向流道泵站并验证其水力特性。采用ANSYS2024CFX软件进行数值模拟,结合速度矢量云图、压强云图、外特性曲线图及水力损失分析探究泵站性能。通过田间试验验证泵站实际运行效果。数值模拟表明,流量28 m3/h时,灌溉效率达峰值59.46%,扬程16.40 m,轴功率2.20 kW;流量28 m3/h时,排水效率为50.20%,扬程14.76 m,轴功率2.23 kW。排水工况因进水方向与叶轮进口角不匹配,流场紊乱程度更高,水力损失增大。水力损失分析表明,局部阻力损失占总损失的80%以上。田间试验验证了泵站可在22.7~40.8 m3/h流量范围内稳定运行,28 m3/h时灌溉效率56.67%、排水效率52.15%,与模拟值的相对误差分别为4.92%和3.74%。泵站在3 h内可完成0.2 hm2农田的灌排作业。稻田灌排小型双向流道泵站运行高效稳定,适配中小面积农田灌排需求,为稻田灌排设备优化升级与推广应用提供了重要技术支撑。

     

    Abstract: Conventional agricultural irrigation pumping stations are generally plagued by single functionality, large land occupation, high energy consumption, and poor adaptability to fragmented small scale paddy fields. In most rice growing regions, irrigation and drainage systems rely on separate sets of equipment, leading to messy layout, low utilization efficiency, and increased infrastructure costs. Moreover, specialized integrated irrigation drainage pumping equipment that can meet the full cycle water management requirements of rice at different growth stages remains extremely scarce, which severely restricts the development of water saving agriculture and the modernization of smallholder farmland water conservancy facilities. To overcome these prominent technical bottlenecks and application limitations, this study focuses on the actual water supply and drainage demands of small and medium sized paddy fields, and proposes a compact, high efficiency, and easy to deploy small scale two way flow passage pumping station. The core objectives are to realize stable bidirectional water conveyance without impeller reversal, improve overall hydraulic performance, reduce land occupation and energy loss, and provide a practical and reliable integrated equipment solution for precise water management in modern paddy fields.The pumping station adopts an integrated modular outdoor cabinet structure with a footprint of only 2.79 m2, which ensures easy installation, migration, and maintenance while minimizing occupation of cultivated land. It achieves flexible and reliable switching among four operating modes—pumping irrigation, pumping drainage, gravity irrigation, and gravity drainage—through the coordinated regulation of a unidirectional impeller and five groups of motorized valves, thus avoiding the efficiency decline and mechanical wear caused by frequent impeller reversal. Numerical simulations were carried out using ANSYS 2024 CFX software with the Shear Stress Transport (SST) turbulence model, and grid independence verification was completed with approximately 5.88 million elements to guarantee computational accuracy and reliability. Internal flow field characteristics were comprehensively analyzed based on velocity vector contours, static pressure contours, external characteristic curves, and quantitative hydraulic loss decomposition. In addition, theoretical calculations of hydraulic loss based on the Colebrook White formula and field validation experiments in actual paddy fields were combined to verify simulation accuracy and evaluate real world operational stability and efficiency.Numerical results indicate that the pumping station achieves a peak irrigation efficiency of 59.46% at the flow rate of 28 m3/h, with a head of 16.40 m and shaft power of 2.20 kW. Under the same flow condition, the drainage efficiency reaches 50.20%, with a head of 14.76 m and shaft power of 2.23 kW. Compared with the irrigation condition, the drainage mode shows significantly stronger flow turbulence, more intensive vortex structures, and higher hydraulic loss, which is mainly caused by the mismatch between inflow direction and impeller inlet angle, leading to premature flow separation, increased local flow resistance, and aggravated energy dissipation. Hydraulic loss analysis reveals that local resistance loss accounts for more than 80% of the total hydraulic loss under irrigation and over 92% under drainage, confirming that local pipe fittings, turning sections, and blind tubes are the dominant sources of energy consumption. Field experimental results demonstrate that the pumping station operates stably within the flow range of 22.7~40.8 m3/h. At the optimal operating point of 28 m3/h, the measured irrigation efficiency is 56.67% and drainage efficiency is 52.15%, with relative errors of 4.92% and 3.74% respectively compared with numerical simulation values, showing excellent consistency between simulation and test. The pumping station can complete irrigation or drainage operation for 0.2 hm2 of paddy field within 3 hours, fully satisfying the rapid and efficient water regulation demands of small scale farmland.The developed two way flow passage pumping station features compact structure, flexible mode switching, stable operation, and high efficiency, which can effectively meet the integrated irrigation drainage requirements of paddy fields during the whole growth period. Further performance improvement should focus on flow path optimization, local resistance reduction, valve layout adjustment, and inlet impeller matching design. This study not only reveals the internal flow characteristics and hydraulic loss mechanism of the two way flow passage under bidirectional operation, but also provides key technical support and engineering reference for the structural optimization, performance upgrading, and large scale popularization of small scale integrated irrigation drainage equipment. The research outcomes contribute to promoting water saving agricultural development, improving farmland water management intelligence, and supporting the high quality development of modern rice cultivation.

     

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