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串联增压离心泵的高转速齿轮泵噪声特性分析

Analysis of Noise Characteristics of High-Speed Gear Pumps in Series-Boost Centrifugal Pumps

  • 摘要: 为解决齿轮泵在高转速下因吸油不足引发的剧烈噪声问题,该研究分析了前置增压离心泵对齿轮泵噪声特性的影响机理。首先搭建了高转速齿轮泵噪声测试试验台,试验发现齿轮泵的振动噪声在离心泵不同流量供给下呈非线性变化,进一步,基于CFD与Lighthill声类比理论,建立了串联离心泵的齿轮泵声场-流场耦合模型,对湍流噪声、困油噪声、流量脉动噪声以及空化噪声进行了仿真分析。结果表明:齿轮泵的容积效率随离心泵供给流量的增大呈先增大后平稳的变化趋势,振动噪声先增大后减小的变化趋势。此过程存在流量配比临界点,即离心泵供给流量为齿轮泵流量的1.2倍(QC/QG=1.2) ;临界点前,容积效率随供给流量增大而上升,较单独齿轮泵最大提升8.68%;此阶段由于进出口基频声压级因气体体积分数开始下降,体积弹性模量上升,油液刚度恢复,流体作为声传播介质的传递效率提高,同时气泡阻尼效果下降呈上升趋势。超过临界点后,容积效率基本不变,声压级因空化、困油及流量脉动率减弱导致的噪声下降,而湍动能与油液刚度不再加剧呈下降趋势,声压级下降的原因中,空化程度降低为主要因素,占比60.91%,困油压力最小,可以忽略。本研究为齿轮泵高转速下实现高容积效率低噪声提供理论依据与设计指导。

     

    Abstract: To address the severe noise issue caused by insufficient oil suction in gear pumps at high rotational speeds and clarify the influence mechanism of a front-mounted boosted centrifugal pump on the noise characteristics of gear pumps, a high-speed gear pump noise test rig was first established. Tests show that the vibration and noise of the gear pump vary nonlinearly under different flow rates supplied by the centrifugal pump. Furthermore, based on CFD and Lighthill acoustic analogy theory, a coupled sound-flow field model of a gear pump in series with a centrifugal pump was developed, and numerical simulations were conducted to analyze turbulent noise, trapped-oil noise, flow ripple noise and cavitation noise. The results indicate that the volumetric efficiency of the gear pump first increases and then tends to be stable with the rise of the flow rate supplied by the centrifugal pump, while the vibration and noise first increase and then decrease. A critical point of flow ratio exists in this process, that is, the flow rate supplied by the centrifugal pump is 1.2 times that of the gear pump (QC/QG=1.2).Before the critical point, the volumetric efficiency increases with the supplied flow rate, with a maximum increase of 8.68% compared with the standalone gear pump. In this stage, the fundamental-frequency sound pressure level at the inlet and outlet decreases due to the decline of gas volume fraction, accompanied by the increase of bulk modulus and the recovery of oil stiffness, which improves the transmission efficiency of the fluid as an acoustic propagation medium, while the bubble damping effect decreases and shows an upward trend. Beyond the critical point, the volumetric efficiency remains nearly unchanged, and the sound pressure level drops due to the weakened noise induced by cavitation, oil trapping and flow ripple. Meanwhile, the turbulent kinetic energy and oil stiffness cease to intensify and show a downward trend. Among the causes for the reduction of sound pressure level, the decrease of cavitation intensity is the dominant factor, accounting for 60.91%, whereas the effect of trapped-oil pressure is minimal and negligible. This study provides a theoretical basis and design guidance for achieving high volumetric efficiency and low noise in gear pumps at high rotational speeds

     

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