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螺杆-内槽轮组合式苜蓿精量排种器研制

Development of a screw-internal grooved wheel combination precision alfalfa seed-metering device

  • 摘要: 针对传统槽轮式排种器条播苜蓿时因排量不准确与排种不均匀现象导致播种质量不佳的问题,该研究设计了一种螺杆内槽轮组合式苜蓿精量排种器,利用推种螺杆推送供种,内槽轮定量充种,交错槽齿均匀排种,从而确保种子流均匀、连续。根据苜蓿种子的物料特性与种植农艺完成了排种轮的结构参数设计,并分析了种子在充、排种阶段的动力学特性,采用离散元法模拟了不同槽齿类型与数量条件下充、排种过程中种子的运移规律及分布情况,并通过台架试验优化和验证了排种器的最优工作性能。仿真分析表明:线型槽齿较弧型或竖直型槽齿能够顺利排放齿孔内全部种子,排种轮单转排种量达到2.26 g,与实际测量结果一致;槽齿数量取9较6或12排出的种子流更加连续,排种轮单转排种过程中排种速率的波动性最小,标准差达到0.024 g/s。台架试验表明,齿面偏角为52.5°,作业速度为9 km/h时,排种器作业性能达到最优;此时,排量一致性变异系数为1.8%,排种均匀性变异系数为15.0%,种子破损率为0.03%,排种堵塞率为0.07%,且各指标在同等速度下较齿型外槽轮排种器分别降低了2.8、2.6、0.03和0.02个百分点,满足了苜蓿精量条播作业要求。该研究结果可为改善小粒径种子精量条播装备的播种质量提供参考。

     

    Abstract: To address the issues of poor seeding quality in traditional grooved wheel seed metering devices for alfalfa row seeding, specifically inaccurate seeding amount and uneven seed distribution, this study designed a novel screw-internal grooved wheel combination precision seed-metering device for alfalfa. The device employs a seed-pushing screw to convey seeds, an internal grooved wheel for quantitative seed filling, and staggered grooved teeth to ensure uniform seed discharge, thereby achieving a uniform and continuous seed flow. Based on the material properties of alfalfa seeds and the agronomic requirements for planting, the structural parameters of the key components of the seeding wheel were designed. The kinetic characteristics of seeds during the seed-filling and seed-discharging stages were analyzed to identify the key parameters influencing seed-metering performance. Using extended discrete element simulation software (EDEM), the movement patterns and distribution of seeds during the filling and discharging processes were simulated under different grooved tooth types and grooved tooth numbers, thereby defining the fundamental structure of the seeding wheel. A two-factor optimization experiment and performance comparison validation experiments for the screw-internal grooved wheel combination seed-metering device were conducted using a seed-metering performance testing platform, thereby enabling the optimization and validation of the optimal working performance. Single-factor simulation experiments with different types of grooved tooth indicated that the linear type grooved tooth can discharge all seeds from the perforations more effectively than the arc type grooved tooth or the vertical type grooved tooth. Under this configuration, the seeding wheel achieved a single-revolution seeding amount of 2.26 g, which was consistent with actual measurement results. Single-factor simulation experiments with different numbers of grooved tooth indicated that when the number of grooved tooth was 9, the seed flow was more continuous and uniform compared to when the number of grooved tooth was six or twelve. During seed discharging over a single rotation of the seeding wheel, the seeding rate exhibited minimal fluctuation, with a standard deviation of 0.024 g/s. Bench experiments indicated that through solving the two-factor experimental regression equation, optimal seed-metering performance was achieved when the inclination angle of the tooth surface was 52.5° and the working speed was 9 km/h. Validation experiments demonstrated that under these optimal parameter conditions, the seed-metering device exhibited a coefficient of variation of displacement of 1.8%, a coefficient of variation of uniformity of 15.0%, a seed damage rate of 0.03%, and a blocking rate of 0.07%. These results were found to be largely consistent with the optimization results from the two-factor experiments. Furthermore, in comparison with the toothed type external grooved wheel seed-metering device operating at the same working speed, the screw-internal grooved wheel combination precision alfalfa seed-metering device demonstrated coefficients of variation of displacement, coefficients of variation of uniformity, seed damage rate, and blocking rate that were 2.8, 2.6, 0.03, and 0.02 percentage points lower, respectively. These improvements indicate that the proposed device fully meets the requirements for precision strip seeding of alfalfa. The findings obtained in this study provide a valuable reference basis for enhancing the seeding quality of precision strip seeding equipment designed for small-particle seeds.

     

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