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差速异转滚筒式花生摘果装置设计与试验

Design and test of the differential speed counter-rotating drum type device for peanut picking

  • 摘要: 针对当前全喂入式花生联合收获机摘果装置存在摘果不净、荚果破损率高问题,该研究提出一种全喂入花生收获机差速异转滚筒式摘果装置。基于差速异转滚筒式摘果装置工作特性,构建花生荚果与内外摘果滚筒互作动力学模型,在此基础上优化摘果机构结构参数。根据摘果装置结构特性和工作原理,构建差速异转滚筒式花生摘果离散元接触模型,选取喂入量、内滚筒转速、外滚筒转速为试验因素,推导出试验因素的取值范围,以花生荚果摘净率和破损率为评价指标,开展三因素三水平二次回归正交旋转组合试验。仿真结果表明,差速异转滚筒式花生摘果装置试验因素最佳工作参数组合为:喂入量3.3 kg/s、内滚筒转速为438 r/min、外滚筒转速为45 r/min,摘净率达99.11%、破损率为1.1%。田间对比试验显示,该装置摘净率达99.02%、破损率为1.1%,均优于原钉齿滚筒式摘果装置(摘净率98.18%、破损率2.04%),且与仿真结果基本一致,验证了仿真模型的正确性和装置田间作业稳定性。研究结果可为差速异转滚筒式摘果装置的结构改进与参数优化提供参考。

     

    Abstract: Peanut (Arachis hypogaea L.) is an annual herbaceous plant of the Leguminosae family in Rosales, which is the fourth largest cash crop in the world. Peanut production can also promote edible oil supply and food consumption. Mechanical peanut sowing and harvesting are often required for actual production, especially for pod picking in harvesters. However, the widely used peg-tooth drum-type peanut picking devices severely restrict the harvesting quality and efficiency. Peanut picking devices are also limited to the incomplete pod picking and high pod breaking rate in the current full feeding harvester. In this study, a drum-type peanut picking device was designed with differential speed counterrotation. A dynamic model was also established for the interaction mechanics between peanut pods and the inner/outer picking drums, including the axial transport model of materials on the spiral blade of the inner drum, the force model of pods under the action of the outer drum, and the collision damage model of peanut pods using Hertz contact theory. The structural parameters of picking mechanisms were optimized after theoretical derivation. A contact model was constructed using the discrete element method (DEM) in EDEM software. A calibrated bonded discrete element model of peanut vine and pods was established, according to the physical and biomechanical properties of the Yuhua 18 peanut variety in coastal saline-alkali land. A three-factor three-level quadratic regression orthogonal rotation combination test was conducted with the feeding rate, inner drum speed, and outer drum speed as the influencing factors, while the peanut pod picking net rate and breaking rate were selected as the response indices of harvesting performance. The ranges of the test factors were deduced after theoretical calculation. Design-Expert software was used to balance the response indices and the influencing factors. Parameter optimization was performed using the response surface method. The simulation results show that the optimal combination of working parameters was as follows: feeding rate of 3.3 kg/s, inner drum speed of 438 r/min, and outer drum speed of 45 r/min, under which the picking net rate reached 99.11% and the pod breaking rate was controlled at 1.1%. The field tests were conducted in accordance with the national standard (GB/T 8097-2008), with the original peg-tooth drum-type picking device as the control group. The test results show that the picking net rate of the device reached 99.02% and the breaking rate was less than 1.1%, which were significantly better than those of the original device with a picking net rate of 98.18% and a breaking rate of 2.04%. The field results were consistent with the simulation, which fully verified the simulation model and the high stability of the device. The picking net rate and breaking rate of the device fully met the mechanical harvesting standard of peanuts. This finding can provide a theoretical reference for the structural and parameter optimization of the drum-type peanut picking device with differential speed counterrotation during mechanical harvesting.

     

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