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稻茬地油菜微垄联合直播机短程翻垡埋茬装置设计与试验

Design and testing of a short-distance soil-inversion plow for a micro-ridge rapeseed seeder development and field evaluation in rice stubble

  • 摘要: 针对因秸秆量大、土壤黏重、土垡运移轨迹干涉、犁体触土部件结构与布局不合理等导致现有稻茬地油菜微垄联合直播机通过性差的问题,该研究提出短程翻垡埋茬方案,并设计一种适配直播机的由4套犁组成的翻垡埋茬装置。通过对比分析土垡运动特点可知,土垡做滚垡运动且横向短程运移可提高犁组通过性,提升翻垡率可增强犁组埋茬性能。基于导曲线数学模型和元线角变化规律建立犁体曲面方程,通过运动学分析构建土垡三轴运移模型,得到影响土垡横向运移距离和埋茬性能的关键影响因素为胸翼比系数、导程系数和耕幅,并确定了各因素的理论取值范围。以埋茬率和土垡横向运移距离为指标,采用离散元EDEM进行Box-Behnken仿真试验,获得最优参数组合为:胸翼比系数2、导程系数6.8×10-3、耕幅170 mm;该参数组合下埋茬率达74.1%,土垡横向运移距离为451 mm。田间试验表明,埋茬装置在小麦茬、油菜茬、水稻茬3种工况下的翻垡率分别为82.31%、84.45%和85.77%,作业过程中未出现壅堵现象,机具通过性较好。整机直播作业的埋茬率为82.35%、碎土率为81.69%、平均微垄高度为147 mm、平均微垄间距为350 mm、微垄高度稳定性系数为80.33%、微垄间距稳定性系数为93.23%。研究结果可为埋茬装置通过性研究提供参考。

     

    Abstract: To address the insufficient passability of existing micro-ridge direct seeders for rapeseed in rice stubble fields, which is primarily caused by high residue coverage, heavy clay soils, mutual interference among soil-slice transfer trajectories, and the structural configuration and spatial arrangement of soil-engaging components, a short-distance furrow-turning residue-burial scheme was proposed in this study. Based on the agronomic requirements of residue incorporation and micro-ridge seedbed preparation in rice stubble fields, a furrow-turning residue-burial device consisting of four moldboards plough with short-distance furrow slice turning characteristics was designed and integrated into the micro-ridge direct seeder. The proposed device was developed to improve residue-burial performance and machine passability under high-residue field conditions. A comparative analysis of furrow slice motion characteristics under different furrow-turning modes was conducted to investigate the effects of soil-transfer patterns on residue burial and passability. The results revealed that the passability of the moldboard group could be effectively improved when furrow slices underwent rolling turnover accompanied by short-distance lateral displacement. In addition, increasing the furrow slice turning rate was found to be beneficial for enhancing residue-burial performance and improving the incorporation of crop residues into the soil profile. These results indicated that the furrow slice turning characteristics had important effects on both residue incorporation and operating performance. To investigate the mechanism governing furrow slice movement during the furrow slice turning process, a mathematical model of the moldboard guide curve and the variation law of the generatrix angle were established. Based on these models, the moldboard plough surface equation was developed. Furthermore, through motion analysis of the furrow slice on the moldboard plough surface, a three-dimensional kinematic model describing furrow slice displacement in the longitudinal, lateral, and vertical directions was constructed. The establishment of these models provided a theoretical basis for analyzing furrow slice movement characteristics and evaluating the effects of moldboard plough structural parameters on furrow slice transfer behavior. Theoretical analysis demonstrated that the ratio of moldboard breast height to wing height, lead coefficient, and working width were the key structural parameters influencing the lateral displacement distance of furrow slices as well as the residue-burial performance of the moldboard. According to the furrow slice movement characteristics and the geometric constraints of the moldboard plough structure, the theoretical ranges of these parameters were subsequently determined, providing the basis for structural parameter optimization. To optimize the structural parameters of the moldboard plough, a Box–Behnken experimental design was implemented using the discrete element method (DEM) in EDEM software. Residue burial rate and lateral furrow slice displacement distance were selected as the evaluation indices. The simulation results indicated that the optimal parameter combination consisted of a ratio of moldboard breast height to wing height of 2, a lead coefficient of 6.8×10−3, and a working width of 170 mm. Under these optimized conditions, the residue burial rate reached 74.1%, while the lateral displacement distance of the furrow slice was reduced to 451 mm. These results indicated that the proposed moldboard plough structure could simultaneously achieve effective residue incorporation and short-distance furrow slice transfer. Field experiments were subsequently conducted to verify the performance of the residue-burial device under different crop-stubble conditions. The results showed that the furrow slice turning rates of the device under wheat stubble, rapeseed stubble, and rice stubble conditions were 82.31%, 84.45%, and 85.77%, respectively. No blockage or clogging occurred during operation, demonstrating excellent passability and stable working performance under different field conditions. Furthermore, performance tests of the complete machine were carried out to evaluate its ability to satisfy the agronomic requirements of micro-ridge direct seeding. The results showed that, after operation of the complete machine, the residue burial rate reached 82.35%, the soil pulverization rate reached 81.69%, the average micro-ridge height was 147 mm, and the average micro-ridge spacing was 350 mm. The stability coefficients of micro-ridge height and micro-ridge spacing were 80.33% and 93.23%, respectively, indicating that the machine could effectively satisfy the agronomic requirements for micro-ridge direct seeding of rapeseed in rice stubble fields. The results of this study provide theoretical support and technical references for the design and optimization of furrow slice turning residue-burial devices with improved passability and offer a feasible approach for enhancing residue management and seedbed preparation quality in micro-ridge direct seeding systems for rapeseed cultivation in rice stubble fields.

     

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