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基于LED间歇光照策略的植物工厂节能试验研究

Energy-saving experiment of intermittent LED lighting strategies in plant factories

  • 摘要: 针对植物工厂高能耗、高成本问题,该研究提出一种基于LED间歇光照策略的节能降本方法。针对此方法,该研究设计搭建植物工厂试验平台,以LED灯连续光照模式(CK:每天开16 h关8 h,总光照时长16 h)为对照,对比分析3种LED间歇光照模式(L1:每天开8 h关4 h,再开8 h关4 h,总光照时长16 h;L2:每天开10 h关5 h,再开4 h关5 h,总光照时长14 h;L3:每天开8 h关5 h,再开4 h关7 h,总光照时长12 h)对生菜生长(鲜重、株高、叶面积等)、品质(维生素C含量、硝酸盐含量)及系统能耗的影响。结果表明,与CK模式相比,L1模式下的生菜鲜重、株高、叶面积和SPAD值均无显著差异(P>0.05),而硝酸盐含量降低约12.4%,表明该间歇光照模式可在维持生菜正常生长的同时改善其品质。能耗方面,L1模式的主要光照时段与白天室外高温时段相错开,削弱了LED灯照明产热与外界热负荷的叠加效应,有效降低了该时段的空调峰值功率,使空调用电量降低4.7%,生菜单位产量的能耗降低18.6%。用电成本方面,L1模式通过提高谷价和平价时段的用电占比、压缩峰价时段的照明时长,使LED灯的电费较CK模式降低11.7%,再累加空调的节电效益,该模式下生菜单位产量的用电成本比CK模式降低约24.8%。相比之下,L2和L3模式通过缩短光照时长,使空调用电量较CK模式分别降低约14.1%和21.6%,同时减少了LED的用电成本;但由于两种模式下生菜产量显著下降,导致其单位产量的能耗反而升高。这说明,通过错峰照明降低热负荷叠加效应并适配峰谷电价机制的LED间歇光照运行模式,是实现植物工厂节电降本的有效途径。

     

    Abstract: Light plant factories (LPFs) can be a promising technology to relieve the food crisis in recent years. However, high energy consumption and costs have been attributed to prolonged lighting operation and the cooling demand. Conventional continuous lighting can also overlap with peak electricity price periods during production, thus intensifying economic pressure. This study aims to propose an energy-saving strategy of an intermittent Light-Emitting Diode (LED) lighting in LPFs. A systematic evaluation of intermittent lighting was also conducted to reduce energy consumption and cost under normal crop growth and quality, according to the peak–valley electricity pricing. An experimental cultivation platform was constructed for an LPF with LED lighting devices. Different lighting modes were implemented using timing switches. Indoor temperature was regulated by a conventional wall-mounted air conditioner, while temperature and humidity sensors were installed to monitor the indoor environment. The electricity consumption of the LED lighting and air-conditioning system was recorded using smart power sockets. Romaine lettuce (Lactuca sativa L. var. romana) was selected as the experimental crop. A continuous lighting treatment (16 h light/8 h dark per day, 16 h light period in total) was adopted as the control group (CK). Three regimes of intermittent lighting were tested: L1 (8 h light/4 h dark/8 h light/4 h dark, 16 h light in total), L2 (10 h light/5 h dark/4 h light/5 h dark, 14 h light in total), and L3 (8 h light/5 h dark/4 h light/7 h dark, 12 h light in total). Growth indicators were measured during harvesting, such as fresh weight, plant height, leaf area, and Soil Plant Analysis Development (SPAD) values. Nitrate content was determined to evaluate crop quality. Indoor air temperature, relative humidity, and electricity consumption were recorded continuously to assess the energy performance and economic benefits of different lighting modes. Results revealed that the L1 regime of intermittent lighting shared no significant differences in the lettuce fresh weight, plant height, leaf area, or SPAD value (P > 0.05), compared with the CK. Meanwhile, the nitrate content in lettuce was reduced by 12.4%, indicating the high nutritional quality under normal plant growth. In terms of energy consumption, the main lighting periods of L1 were arranged to avoid daytime outdoor high-temperature intervals, which effectively weakened the superimposed effect between heat generated by LED lamps and external ambient heat gain. Consequently, the peak power of the air-conditioning system was reduced significantly. Air-conditioning electricity consumption of L1 decreased by 4.7%, and the energy consumption per unit lettuce yield was reduced by 18.6%. In terms of economic benefits, the L1 regime increased the proportion of power consumption during valley- and mid-price periods, whereas lighting duration was reduced during peak-price periods, leading to an 11.7% reduction in LED electricity cost, compared with CK. Furthermore, the total electricity cost per unit lettuce yield under L1 was reduced by about 24.8% using the lighting and air-conditioning systems. In contrast, air-conditioning electricity consumption was reduced by 14.1% and 21.6%, respectively, in the L2 and L3, while the LED power use lowered, due to the shorter lighting duration. By contrast, the intermittent LED lighting achieved time-of-use peak shifting and mitigated superimposed thermal load. Lettuce yield and quality were then maintained to reduce the total energy consumption per unit output under peak–valley electricity pricing. This strategy can provide a reliable, practical, and efficient technical solution for energy conservation and cost reduction in closed artificial light plant factories.

     

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