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淡水泡沫分离与臭氧氧化中文丘里管气泡产生试验及应用

Experiment and application of bubble generation by venturi tube in freshwater foam fractionation combined with ozonation

  • 摘要: 为促进泡沫分离与臭氧氧化联合在淡水循环水养殖系统中高效应用,可通过文丘里管产生气泡并利用其工作时的负压引入泡沫分离气液界面溢出的含臭氧气体,实现臭氧循环回利用,从而提高臭氧利用率。该研究针对DN25、DN40聚偏二氟乙烯文丘里管,分别与4个功率(370、650、900、1500 W)的水泵组合产生气泡,通过高速摄像和图像处理获取气泡尺寸分布,结合进气流量和气含率,确定淡水适用组合,并以此构建联合处理装备进行应用。结果表明:DN25文丘里管的大多数气泡尺寸在1.5~4.5 mm,随着水泵功率增大,较小气泡的占比逐渐增加,但是根据泡沫分离实际所需,建议与370 W水泵组合,其索特平均直径(Sauter mean diameter, SMD)为3.802 mm,进气流量为24.94 L/min,气含率为0.095;DN40文丘里管在370和650 W下进气流量显著小于900和1500 W(P<0.05),在1500 W下大多数气泡尺寸在2.0~4.0 mm,SMD为3.332 mm,气含率为0.240,建议与1500或900 W水泵组合;为降低气泡产生能耗,将1500 W水泵向2个文丘里管提供水流,DN25和DN40以及DN40和DN40并联产生的<2.5 mm气泡的占比达50%以上且<2.0 mm可达25%,SMD相对减小,同时气含率分别达到0.273和0.313;联合处理装备对实际养殖水体的色度、浊度和亚硝酸盐的去除率分别达到79.27%、87.05%和46.69%。该研究结果为淡水泡沫分离与臭氧氧化联合处理装备的设计提供参考。

     

    Abstract: Foam fractionation is a widely employed separation technology in seawater recirculating aquaculture systems (RAS) for the efficient removal of fine particulate matter. However, it was often deemed impractical for freshwater RAS due to the absence of electrolytes leading to low surface tension and large bubbles with the diminished foam formation. On the one hand, the ammonia excreted by the farmed organisms is oxidized by nitrification, which leads to nitrate accumulation and pH reduction. The addition of alkaline substances is commonly employed for maintaining the pH of water. Consequently, the increase in electrolyte concentration in freshwater contributes to the effectiveness of foam fractionation to some extent. On the other hand, ozone can oxidize particulate organic matter to yield surfactants that lower the surface tension of bubbles and enhance the process of foam fractionation. However, the solubility and the mass transfer efficiency of ozone are not high. Foam fractionation requires gas-liquid separation to generate foam, and ozone-containing gas can escape from the gas-liquid interface of water, causing low ozone utilization and increasing costs. Foam fractionation requires a lot of bubbles, while ozone also needs to be dissolved into the water by the mass transfer of bubbles. Therefore, bubbles are the key to the coupling of foam fractionation and ozonation. In order to promote the efficient application of the combined treatment in the freshwater RAS, effectively improving the overall ozone utilization rate within the closed-loop system, it is therefore necessary to generate bubbles through the combination of Venturi tube and water pump, applying the negative pressure during its operation to recirculate the ozone-containing gas overflowed from the gas-liquid interface. In this study, DN25 and DN40 Venturi tubes of polyvinylidene fluoride were combined with four pumps with powers of 370, 650, 900 and 1500 W to generate bubbles, respectively. The bubble size distribution was obtained from a high-speed camera combined with the image processing. Considering the inlet flow rate and gas holdup, the suitable combination for freshwater foam fractionation was determined. The results show that most bubbles generated by DN25 Venturi tube were 1.5~4.5 mm. With the increase of pump power, the proportion of relatively small bubbles gradually increased. However, according to the demand of foam fractionation, DN25 Venturi tube is recommended to combine with the pump of 370 W. Its Sauter mean diameter (SMD) was 3.802 mm, inlet flow rate was 24.94 L/min, and the gas holdup was 0.095. For DN40 Venturi tube, the inlet flow rates under 370 W and 650 W were significantly smaller than those under 900 W and 1500 W (P<0.05). For water pump of 1500 W, the size of most bubbles was 2.0~4.0 mm, SMD was 3.332 mm, and the gas holdup reached 0.240, which was higher than other pumps with low powers. DN40 Venturi tube is recommended to combine with the pump of 900 W or 1500 W. In order to reduce the electric power consumption of bubble generation, the pump of 1500 W was used to provide water flow to two paralleled Venturi tubes. The proportion of bubbles with the size smaller than 2.5 mm generated by DN25 and DN40 or DN40 and DN40 was more than 50% and the size smaller than 2.0 mm was more than 25%; the SMD was also relatively decreased. At the same time, the gas holdup reached 0.273 for the combination of DN25 and DN40, and 0.313 for the combination of DN40 and DN40, which were higher than that of a single Venturi tube. It is conducive to the construction of an efficient and energy-saving freshwater foam fractionation for the practical applications. In addition, the combined equipment was constructed for the treatment of actual aquaculture water, demonstrating that the average removal efficiencies of color, turbidity, and nitrite were 79.27%, 87.05%, and 46.69%, respectively. This study provides key parameters for the design of the combination treatment of freshwater foam fractionation and ozonation.

     

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