高级检索+

基于CWT-SE-CNN的小麦收割机清选损失在线监测系统研制

Development of an online monitoring system for cleaning loss in wheat combine harvesters based on CWT-SE-CNN

  • 摘要: 针对小麦联合收割机清选损失监测中压电传感器信号易受干扰、特征单一、识别精度不足的问题,该研究开发了一套小麦联合收割机清选损失在线检测系统,提出一种基于连续小波变换(continuous wavelet transform,CWT)与压缩-激励注意力机制(squeeze-and-excitation,SE)的清选损失检测算法。首先,针对收获机工作时机械振动对检测系统带来的干扰问题,设计了双层差分式自适应减噪传感器作为信号采集装置,通过上下敏感板信号相减并结合丁基阻尼橡胶减振结构减缓振动传递,抑制振动干扰,提高籽粒撞击信号的信噪比。随后,搭建数据采集平台,采集小麦籽粒、秸秆、穗头3类脱出物撞击信号,并补充背景噪声样本,构建2400个样本的数据集,其中籽粒样本1200个,负样本1200个,并利用该数据集对连续小波变换-压缩激励-卷积神经网络 (continuous wavelet transform-squeeze-and-excitation-convolutional neural network,CWT-SE-CNN)进行训练。结果表明,该网络在测试集上的准确率为 94.2%,并且准确率、精确率和 F1 分数均优于对比模型。模型复杂度与实时性分析表明,CWT-SE-CNN 模型总参数量约为1.15 M,从原始信号截取、CWT 变换、时频图生成到模型推理的端到端平均处理时间约为78.6 ms/帧,具备近实时在线检测能力。在此基础上,通过台架试验确定传感器最佳安装参数为45°倾角与距尾筛20 cm高度,并在山东省临沂市相公镇开展田间验证试验。试验以适收期淮麦40为对象,选择同一天内早晨、中午和下午3个收获时段,以覆盖不同作物含水率下的实际作业条件,共完成9组田间重复试验。将系统检测结果与人工实测损失数据进行对比,整体平均误差率为 6.57%,本文所设计的传感器及所提出的算法在复杂作业环境下具有较好的检测准确性、稳定性与实用性,可为智能农机清选损失的高精度在线监测提供技术支撑。

     

    Abstract: This study aimed to develop a stable online monitoring system for cleaning loss in wheat combine harvesters. Grain impact signals were also identified under strong machine vibration and mixed separate materials. A double-layer differential piezoelectric sensing and deep learning model were combined to suppress vibration interference using continuous wavelet transform and squeeze-and-excitation attention. Time-frequency features were enhanced for accurate field monitoring of wheat cleaning loss. A double-layer piezoelectric sensor was designed with upper and lower stainless-steel sensing plates equipped with lead zirconate titanate piezoceramic elements. The upper plate was used to collect mixed impact and vibration signals, whereas the lower plate was used to collect background vibration. Two-channel signals were subtracted in the host computer, and butyl-rubber damping components were used to reduce vibration transmission. Impact signals from wheat grains, straw, incompletely threshed wheat ears, and background noise were collected on a bench test rig. The signals were resampled, transformed into time-frequency images using continuous wavelet transformation, and classified using a squeeze-and-excitation convolutional neural network. Huaimai 40 wheat variety was used for dataset construction. A total of 2,400 valid samples were obtained, including 1,200 grain impact samples and 1,200 negative samples composed of straw impact, wheat-ear impact and background-noise samples. The dataset was divided into training, validation and test sets at a ratio of 6:2:2. Each signal segment was normalized to 2,000 data points and converted into a 64 × 64-pixel color time-frequency image using a Morlet wavelet. Three multi-scale convolutional blocks were selected with convolution kernels of 3 × 3, 5 × 5 and 7 × 7. Squeeze-and-excitation modules were introduced to recalibrate channel features and enhance key frequency-band responses. The results showed that the best performance was achieved with an accuracy of 94.2%, a precision of 95.7%, a recall of 92.5% and an F1-score of 94.1% on the test set. The confusion matrix showed that 222 of 240 grain samples and 230 of 240 non-grain samples were identified correctly. Ablation tests showed that removing continuous wavelet transform reduced the accuracy by 2.1 percentage points, removing the squeeze-and-excitation module reduced it by 3.0 percentage points, and replacing continuous wavelet transform with short-time Fourier transform reduced it by 6.9 percentage points. The best overall performance was obtained compared with support vector machine, random forest, multilayer perception, and variable-scale one-dimensional convolutional neural network models. About 1.15 million parameters contained in the model, where the additional parameters introduced by the attention module accounted for less than 0.4% of the total. The average end-to-end processing time was 78.6 ms per frame from raw signal interception to model inference, which was shorter than the 204.8-ms classification and interface-refresh cycle of the host computer. Bench tests further showed that the optimal combination of sensor installation parameters was an inclination angle of 45° and a mounting height of 20 cm above the tail sieve. Detection accuracy decreased slightly as grain flow rate increased, due to the continuous impacts and signal overlap at higher flow rates. Field validation was conducted in Xianggong Town, Linyi City, Shandong Province, using a Kubota 4LZ-4J combine harvester. Nine repeated runs were conducted in the morning, at noon and in the afternoon on the same day to cover crop moisture. The average error rate between system outputs and manually measured cleaning-loss data was 6.57%. The double-layer differential sensor reduced vibration interference, whereas the continuous wavelet transform with squeeze-and-excitation attention improved the extraction and recognition of wheat grain impact features. The bench and field tests verified the high classification accuracy, acceptable computational complexity and near-real-time response. The monitoring system can provide accurate, stable and practical support for online detection of cleaning loss in wheat combined harvesters. The findings can also serve as a technical basis for quality evaluation of intelligent harvesting.

     

/

返回文章
返回