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基于ISSA-GA优化模糊PID与前馈补偿协同的冷藏车温度自适应控制

Adaptive temperature control of refrigerated vehicles based on ISSA-GA optimized Fuzzy PID with synergistic feedforward compensation

  • 摘要: 针对冷藏车在零担物流运输中因系统惯性大、时滞和非线性导致的温度控制精度不足,以及城市多点配送时厢门频繁启闭引起的系统鲁棒性差的问题,提出了一种基于改进麻雀-遗传算法(improved sparrow search algorithm and genetic algorithm,ISSA-GA)优化的模糊比例-积分-微分(fuzzy proportional integral derivative,FuzzyPID)自适应控制策略。首先,构建了冷藏车厢温度变化模型和厢门开启扰动模型,将ISSA-GA优化的模糊PID控制算法与前馈补偿机制相结合,实现了对制冷功率的精准调节与厢门开启扰动的有效抑制。其次,引入t分布变异、动态半径扰动及自适应参数以平衡全局探索与局部搜索能力,并融合遗传算法(genetic algorithm,GA)在离散变量处理方面的优势,实现了对模糊控制器隶属函数与规则库的协同全局寻优,有效克服了现有算法在高维混合参数空间易早熟收敛的缺陷。结果表明,ISSA-GAFuzzy控制器的最大超调量为0.69 %、调节时间为60.5 s,较FuzzyPID分别降低了93.02 %和59.40 %。引入前馈补偿后,较未引入厢门开启扰动下的温度波动幅度减小42.86 %,恢复时间缩短43.61 %。试验验证了系统在外界复杂干扰下仍能保持稳定运行,表现出更优的温度跟踪精度,良好的鲁棒性及对连续变温工况下的适应性。研究结果可为冷链零担冷藏车的高品质运输提供理论依据与参考。

     

    Abstract: To address the large inertia, time delay, and nonlinear characteristics of refrigeration systems in refrigerated vehicles for less-than-truckload (LTL) cold chain logistics, as well as temperature fluctuations caused by frequent compartment door openings during multi-stop urban distribution, this study developed a composite temperature control system to achieve high-precision adaptive temperature control and ensure the quality of fresh food transportation.Based on the principles of energy conservation and heat transfer, a dynamic heat exchange model of the refrigerated compartment was established, which comprehensively considered heat leakage through the enclosure, respiration heat generated by cargo, and thermal disturbances caused by compartment door openings. An Improved Sparrow Search-Genetic Algorithm (ISSA-GA) was proposed. The algorithm combines the strong global exploration capability of the Sparrow Search Algorithm (SSA) with the advantages of crossover and mutation operators in the Genetic Algorithm (GA) for discrete variable optimization. The introduction of the t-distribution mutation strategy enhanced the global search capability, while the dynamic-radius perturbation mechanism enabled a smooth transition between exploration and exploitation phases, thereby achieving efficient collaborative optimization of fuzzy PID membership functions and rule bases.Furthermore, a feedforward-feedback composite control strategy was designed to monitor compartment door status in real time and trigger feedforward compensation. The convergence curves demonstrated that ISSA-GA exhibited superior global search capability. The standard GA stagnated after the 45th generation, whereas the proposed hybrid algorithm achieved global convergence at the 73rd generation. Based on the Integral of Time-weighted Absolute Error (ITAE) criterion, the final fitness value was improved by 18.02 % compared with GA and by 1.95 % compared with the standard SSA.The proposed method was validated through MATLAB/Simulink simulations and experiments using a 50 L scaled-down experimental chamber. The results showed that the settling time of the ISSA-GAFuzzy controller was 60.5 s, which was reduced by 62.54 % and 59.40 % compared with the conventional PID and fuzzy PID controllers, respectively. The maximum overshoot was 0.69 %, representing reductions of 94.90 % and 93.02 % compared with the conventional PID and fuzzy PID controllers, respectively. After introducing feedforward compensation, the temperature fluctuation caused by compartment door opening was reduced from 2.26 ℃ to 0.98 ℃. Continuous temperature setpoint variation experiments demonstrated that the proposed system achieved smooth transitions under both small and large setpoint variations, with negligible overshoot and rapid stabilization characteristics. Experimental verification under setpoints of 5 ℃ and 0 ℃ showed that the temperature tracking rates reached 83.2 % and 85.14 %, respectively. The maximum temperature error was maintained within 0.26 ℃, exhibiting a low steady-state fluctuation coefficient. Door-opening disturbance rejection experiments further verified the effectiveness of the feedforward compensation mechanism. The feedforward-enhanced ISSA-GAFuzzy controller achieved a disturbance recovery time of 110.80 s, which was 43.61 % shorter than that without feedforward compensation. Meanwhile, the temperature rise amplitude was reduced by 42.86 %. The results indicate that the proposed temperature control system exhibits significant advantages in response speed, steady-state control accuracy, and disturbance rejection robustness. It can effectively adapt to the complex operating conditions of LTL cold chain logistics and provide a reliable technical solution for fresh food cold chain transportation.

     

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