高级检索+

沼液沼渣有机肥条带深施机设计与试验

Design and experiment of a strip deep fertilization machine for biogas slurry and residue organic fertilizer

  • 摘要: 沼液沼渣有机肥主要以表面喷施为主,存在易挥发、肥效利用率低、以及由于物料黏度高在输送过程中易造成管路堵塞、施肥不均和罐体运输中晃动冲击大等问题。该研究设计了一种集稳输、防堵与条带深施于一体的沼液沼渣有机肥施肥机。该机主要由防浪储罐、吸送机构、基于流量反馈的主动防堵控制系统及缺口耙深施机构组成。通过流变仪测定明确了沼液沼渣的假塑性非牛顿流体特性,以此为基础设计了带有梯形波齿与防浪孔结构的防浪板,建立了罐体液体晃动动力学模型,有效降低了运输与作业时的液面浪涌冲击。设计了前后交错布置的缺口耙组深施部件,通过准静态力学模型优化了耙片结构参数。构建了基于PLC与电磁流量计的稳输防堵控制系统,通过实时监测管路流量并联动车载充气泵与电磁阀,实现堵塞信号识别与自动气吹疏通。田间试验表明,拖拉机前进速度对耙深稳定性影响极显著,动力输出轴转速对施肥均匀性影响极显著。当机组前进速度为3 km/h、动力输出轴转速为780 r/min时整机作业性能最优,此时耙深稳定性变异系数为6.88%,施肥均匀性系数为98.23%。该机作业顺畅,防堵效果明显,满足沼液沼渣有机肥低损高效深施的农艺要求。

     

    Abstract: Biogas slurry and residue organic fertilizer serves as an essential material carrier for chemical fertilizer reduction and efficiency enhancement, driving the green and low-carbon transformation of agriculture. However, its field fertilization is currently dominated by surface spraying, which suffers from rapid volatilization, low fertilizer utilization efficiency, and issues such as pipeline clogging, uneven fertilization due to high material viscosity during delivery, and intense sloshing impact during tank transportation. To overcome the twin technical bottlenecks of pipeline clogging for high-viscosity materials and liquid surge impacts, this study developed an intelligent biogas slurry and residue organic fertilizer applicator integrating stable delivery and active anti-clogging, and deep strip fertilization. The machine primarily consists of a suction and delivery mechanism, a surge-resistant storage tank, an active anti-clogging control system based on real-time flow feedback, and a deep strip fertilization mechanism featuring a staggered arrangement of notched rakes. Initially, the rheological characteristics of the biogas slurry and residue were characterized across representative total solid mass fractions of 2%, 4%, 6%, 8%, and 10% utilizing a rotational rheometer, which confirmed its pseudoplastic non-Newtonian fluid attributes with shear-thinning behavior. Grounded in these material properties and tailored to a tank capacity of 5m3, a specialized surge-resistant baffle plate was engineered, integrating an inverted trapezoidal wave-tooth profile and 5 vertically aligned perforated anti-surge holes. By establishing a hydrodynamic model for the liquid sloshing within the tank, the transient longitudinal sloshing force in the forward direction and the spatial displacements of the center of mass were quantitatively analyzed, providing a scientific basis for effectively mitigating wave-induced surge impacts. To accommodate the complex residue-covered soil terrain of the Northeast China black soil region, a spatial layout of staggered notched disk rake groups was designed to strengthen its residue-cutting capability and ensure a stable furrowing depth of 140–180 mm. By constructing a quasi-static mechanical model governing the rake blade-soil interaction, the core structural parameters of the rake blade were determined and verified, yielding a blade diameter of 360 mm, a blade thickness of 6 mm, and a rake assembly spacing of 420 mm. Additionally, a closed-loop active anti-clogging control system was constructed, utilizing a Siemens S7-200 SMART PLC as the core controller and an industrial-grade touchscreen human-machine interface (HMI) as the interactive terminal. The system real-time collects flow signals across the entire pipeline network through 4 groups of branch electromagnetic flowmeters. Upon detecting that the instantaneous flow rate of a specific pipeline remains below the preset threshold of 13.5 L/min for 2 consecutive seconds, the PLC immediately triggers a blockage alarm, actuates pneumatic electromagnetic valves to isolate the clogged line, and coordinates a vehicle-mounted air pump to execute a 5s high-pressure pneumatic full-length blast to thoroughly clear the deposition. Through controlled single-factor experiments and multi-factor orthogonal trials, the interactive effects of the machine forward speed and the power take-off (PTO) rotational speed on furrowing depth stability and fertilizer distribution uniformity were investigated. Range and variance analyses revealed that the tractor forward speed exerted an extremely significant influence on the coefficient of variation CV of the rake depth stability, whereas the PTO rotational speed played a dominant, extremely significant role in governing the fertilization uniformity coefficient. Ultimately, optimization parsing yielded the optimal operational parameter combination: a machine forward speed of 3 km/h combined with a PTO rotational speed of 780 r/min. Under these optimized working conditions with the active anti-clogging system continuously engaged, the entire machine demonstrated superior agronomic performance, where the CV of rake depth stability was effectively suppressed to 6.88%, and the uniformity coefficient of fertilization reached as high as 98.23%.

     

/

返回文章
返回