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基于北斗-雷达双源测速的油菜直播机随速排种系统设计与试验

Design and experiment of speed adaptive seeding system for rapeseed direct seeder based on beidou-radar dual-source speed measurement

  • 摘要: 针对油菜直播机作业环节受土壤含水率差异、耕深不稳定等因素导致作业速度波动,出现播量不均匀的问题,该研究开发了一种基于北斗-雷达双源测速的油菜直播机随速排种系统。以可编程逻辑控制器(PLC)为核心处理器,集成分腔室兼用电驱集排器、北斗测速模块、测速雷达和人机交互界面等,采用基于置信度评估的自适应增益测速算法,将北斗与雷达双源测速信息进行融合计算,重点分析了遗忘因子 \alpha 对测速性能的影响,对比不同 \alpha 值(0.2、0.3、0.4)下的测速误差。结果表明, \alpha 为0.4时算法兼顾抗噪性能与动态响应特性,不同工况下双源测速平均绝对误差(MAE)均小于0.099 m/s,均方根误差(RMSE)均小于0.113 m/s,能够实时准确输出作业速度。基于该算法,系统可随速动态调节排种轮转速,实现排种量与作业速度的精准匹配。台架试验结果表明,随速排种系统的排种量平均误差为3.57%,低于定速排种最小误差(4.55%),总排量稳定性变异系数小于2.05%,系统在不同工作条件下均能保持较高的排种均匀性。田间试验结果表明,不同作业条件下(目标播量分别为3750 g/hm24500 g/hm25250 g/hm2,作业速度为6和8 km/h)集排器排种轮实时转速平均相对误差为3.17%,平均播种量误差为4.49%,平均播种均匀性变异系数为9.41%,各指标符合油菜机械化播种要求。研究结果表明该系统能够提高油菜播种质量,为精准作业提供技术支持。

     

    Abstract: To address the issue of uneven seeding caused by operational speed fluctuations in direct rapeseed seeding machines due to variations in soil moisture content and unstable tillage depth, a speed adaptive seeding control system for precision rapeseed direct seeding machines was developed based on Beidou-radar fusion speed measurement. The research encompasses hardware system design, sensor communication control, seeding rate fitting, control program implementation, and the development of a data interaction visualization interface. The system used a programmable logic controller (PLC) as the core processor and integrated components such as an electric-driven multi-chamber centralized metering device, Beidou speed measurement module, speed measurement radar, and human-machine interface. An adaptive gain velocity measurement algorithm based on confidence evaluation was employed to fuse dual-source velocity information from both Beidou and radar, providing real-time output of the machine's forward speed. By dynamically adjusting the rotational speed of the seed metering wheel in response to velocity fluctuations, the system achieves real-time matching between the seeding rate and operating speed, thereby ensuring the stability and uniformity of seed distribution. The study specifically analyzed the impact of the forgetting factor on speed measurement performance, comparing the speed measurement errors of the combined system under different values (0.2, 0.3, 0.4). The results indicated that when the parameter was set to 0.4, the algorithm achieved a balance between noise resistance and dynamic response characteristics. Under various working conditions, the mean absolute error (MAE) of the fused speed measurement was below 0.099 m/s, and the root mean square error (RMSE) was under 0.113 m/s, enabling real-time and accurate output of the operating speed. Based on this fused speed measurement algorithm, the system dynamically adjusted the seed metering wheel speed according to the operating speed, achieving precise matching between the seeding rate and operating speed. This effectively solved the problem of poor seeding quality caused by speed fluctuations. To verify the control accuracy and stability of the rapeseed speed-adaptive seeding system, this study conducted performance tests on a centralized metering device using the rapeseed variety ‘Hua you za 62’ as the experimental subject. Bench test results demonstrated that the average seeding quantity error of the speed-adaptive system was 3.57%, which was lower than the minimum error of constant-speed seeding (4.55%). The coefficient of variation for total seeding quantity stability was less than 2.05%, indicating that the system maintained high seeding uniformity across different working conditions. Field trial results indicated that under various operating conditions (target seeding rates of 3750 g/hm24500 g/hm25250 g/hm2; operating speeds of 6 km/h and 8 km/h), the average relative error of the real-time rotational speed of the metering wheel was 3.17%. The monitored rotational speed and the theoretical speed exhibited high consistency along the time axis, demonstrating that the speed-adaptive seeding system responds rapidly to velocity changes with minimal dynamic lag, fulfilling the real-time requirements of speed-adaptive control systems. Furthermore, the rotational speed tracking curves showed no significant fluctuations across different operating conditions, indicating the robust performance of the system under multi-variable coupled conditions and its adaptability to complex field operations. Additionally, the average seeding rate error was 4.49%, and the average coefficient of variation for seeding uniformity was 9.41%, both of which comply with the technical requirements for mechanized rapeseed sowing. The research findings suggest that this system can enhance the quality of rapeseed sowing and provide technical support for precision operation.

     

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