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基于北斗-雷达双源测速的油菜直播机随速排种系统设计与试验

Design and experiment of the speed adaptive seeding system for rapeseed direct seeders based on Beidou-radar dual-source speed measurement

  • 摘要: 针对油菜直播机作业环节受土壤含水率差异、耕深不稳定等因素导致作业速度波动,出现播量不均匀的问题,该研究开发了一种基于北斗-雷达双源测速的油菜直播机随速排种系统。以可编程逻辑控制器(PLC)为核心处理器,集成分腔室兼用电驱集排器、北斗测速模块、测速雷达和人机交互界面等,采用基于置信度评估的自适应增益测速算法,将北斗与雷达双源测速信息进行融合计算,重点分析了遗忘因子 \alpha 对测速性能的影响,对比不同 \alpha 值(0.2、0.3、0.4)下的测速误差。结果表明, \alpha 为0.4时算法兼顾抗噪性能与动态响应特性,不同工况下双源测速平均绝对误差(MAE)均不超过0.099 m/s,均方根误差(RMSE)均不超过0.113 m/s,能够实时准确输出作业速度。基于该算法,系统可随速动态调节排种轮转速,实现排种量与作业速度的精准匹配。台架试验结果表明,随速排种系统的排种量平均误差为3.57%,低于定速排种最小误差(4.55%),总排量稳定性变异系数小于2.05%,系统在不同工作条件下均能保持较高的排种均匀性。田间试验结果表明,不同作业条件下(目标播量分别为375045005250 g/hm2,作业速度为6和8 km/h)集排器排种轮实时转速平均相对误差为3.17%,平均播种量误差为4.49%,平均播种均匀性变异系数为9.41%,各指标符合油菜机械化播种要求。研究结果表明该系统能够提高油菜播种质量,为精准作业提供技术支持。

     

    Abstract: Uneven seeding can be caused by speed fluctuations in direct rapeseed seeding machines, due to the soil moisture content and tillage depth. In this study, a speed-adaptive seeding system was developed for precision rapeseed direct seeding machines using Beidou-radar fusion speed measurement. The control system was implemented on a hardware system, sensor communication, seeding rate fitting, and the data interaction visualization interface. A programmable logic controller (PLC) was taken as the processor and integrated components, such as an electric-driven multi-chamber centralized metering device, Beidou speed measurement module, speed measurement radar, and human-machine interface. An adaptive gain algorithm was employed for velocity measurement after confidence evaluation. Dual-source velocity information was fused from both Beidou and radar, thus providing for real-time output of the machine's forward speed. The rotational speed of the seed metering wheel was dynamically adjusted in response to velocity fluctuations. Real-time matching between the seeding rate and speed was achieved for the stability and uniformity of seed distribution. A systematic analysis was made to explore the impact of the forgetting factor on speed measurement performance. The speed measurement errors of the combined system were compared under different values (0.2, 0.3, and 0.4). The results indicated that there was a balance between noise resistance and dynamic response at the forgetting factor of 0.4. Mean absolute error (MAE) and the root mean square error (RMSE) of the speed measurement were within 0.099 and 0.113 m/s under various conditions, indicating real-time and accurate output of the speed. The seed metering wheel speed was dynamically adjusted to precisely match the seeding rate and speed. Seeding quality was improved under speed fluctuations. A series of tests was conducted on a centralized metering device to verify the control accuracy and stability of the speed-adaptive seeding system. The rapeseed variety ‘Hua you za 62’ was taken as the experimental subject. Bench test results demonstrated that the average seeding quantity error of the speed-adaptive system was 3.57%, which was lower than the minimum error of constant-speed seeding (4.55%). The coefficient of variation was less than 2.05% for total seeding quantity stability, indicating the high seeding uniformity under different conditions. Field trial results indicated that the average relative error was 3.17% for the real-time rotational speed of the metering wheel under various conditions (target seeding rates of 3 750, 4 500, and 5 250 g/hm2; speeds of 6 and 8 km/h). The rotational and theoretical speed exhibited high consistency along the time axis, indicating minimal dynamic lag. The robust performance fully met the real-time requirements of speed-adaptive control systems. Furthermore, the tracking curves of rotational speed shared no significant fluctuations under a complex field. Additionally, the average seeding rate error was 4.49%, and the average coefficient of variation was 9.41% for seeding uniformity, both of which complied with the technical requirements for mechanized rapeseed sowing. The findings can provide technical support to enhance the quality of rapeseed sowing in precision agriculture.

     

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