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基于图像处理的玉米霉变比例检测与储运品质的同步预测

Image-Based Detection of Maize Mould Infestation and Simultaneous Prediction of Storage and Transportation Quality

  • 摘要: 针对“北粮南运”过程中玉米品质劣变快,亟需兼具霉变比例快速识别与品质指标预测能力的无损评估方法,该研究提出一种基于图像处理的玉米霉变比例检测与储运品质同步预测方法。以梯度霉变比例(0~12%)的玉米为对象,模拟水路与陆路典型运输环境的温湿度条件,系统测定储运后玉米的水分含量、脂肪酸值及电导率等关键品质指标;同时,基于智能手机采集的玉米图像,利用图像处理技术,结合深度学习与统计建模,同步实现霉变比例检测与品质指标预测。结果表明:水路高湿环境显著加速玉米籽粒品质劣变(P<0.05),其水分含量在霉变比例达2%时即超过国家储藏标准(14%),而陆路样本水分维持在12.207%~12.772%;随着玉米霉变比例的增加,其脂肪酸值与电导率在水路条件下分别上升57.070%与38.357%,均高于陆路(29.035%与27.714%);采用Vision Transformer(ViT)模型实现了霉变籽粒的高精度识别(准确率99.00%),玉米霉变比例预测的平均绝对误差(MAE)仅为0.52%;进一步基于图像特征提取与筛选构建多元线性回归模型,水路样本玉米水分含量、脂肪酸值和电导率预测模型的决定系数(R2)分别为0.859、0.955和0.942,陆路样本玉米脂肪酸值和电导率预测模型的R2达0.930与0.937,表明该研究方法能准确预测玉米储运品质。本研究不仅探究了不同储运环境下霉变玉米的品质劣变规律,更提供了一种低成本、易操作的玉米质量无损检测技术路径,为粮食流通过程中的质量安全动态监控与风险预警提供了有效工具。

     

    Abstract: During the strategic "North-to-South Grain Transfer" process, maize is highly susceptible to rapid quality deterioration and fungal infection due to complex environmental fluctuations. Traditional detection methods are often time-consuming, destructive, and labor-intensive, creating an urgent need for non-destructive evaluation methods capable of rapid mold ratio identification and continuous quality index prediction. To address this critical issue, this study proposes a novel synchronous prediction method for maize mold ratio and storage/transportation quality based on advanced image processing and deep learning technologies. Maize samples with a meticulously controlled gradient mold ratio ranging from 0 to 12% were selected as the primary research objects. The typical temperature and humidity environments of both waterway and overland transportation routes were systematically simulated in laboratory settings. Following the simulated storage and transportation periods, key intrinsic quality indices of the maize, including moisture content, fatty acid value, and electrical conductivity, were systematically measured to comprehensively quantify the deterioration process. Simultaneously, maize images were collected using a standard smartphone. By integrating digital image processing technology, a Vision Transformer (ViT) deep learning model, and sophisticated statistical modeling, the synchronous detection of the mold ratio and the precise prediction of quality indices were successfully achieved. The experimental results clearly indicated that the high-humidity environment characteristic of waterway transportation significantly accelerated the deterioration of maize kernel quality (P < 0.05). Specifically, the moisture content of the waterway samples rapidly exceeded the national safe storage standard threshold of 14% when the mold ratio reached just 2%. In stark contrast, the moisture content of the overland transportation samples remained relatively stable within the safe range of 12.207% to 12.772%. Furthermore, as the maize mold ratio progressively increased, the fatty acid value and electrical conductivity under waterway conditions exhibited significant increases of 57.070% and 38.357%, respectively. These deterioration rates were notably higher than those observed under overland conditions, which demonstrated comparatively lower increases of 29.035% and 27.714%, respectively. Regarding the performance of the deep learning algorithms, the utilized ViT architecture achieved exceptionally high precision in identifying moldy maize kernels, reaching an impressive overall accuracy of 99.00%. The subsequent prediction of the overall maize mold ratio was highly accurate and reliable, yielding a Mean Absolute Error (MAE) of only 0.52%. Building upon these robust results, visual features were further extracted and screened to construct Multiple Linear Regression (MLR) models for quality evaluation. For the waterway samples, the coefficients of determination (R2) for the prediction models of moisture content, fatty acid value, and electrical conductivity reached 0.859, 0.955, and 0.942, respectively. For the overland samples, the R2 values for the fatty acid value and electrical conductivity prediction models were 0.930 and 0.937, respectively, indicating that this research method can accurately predict the quality of maize during storage and transportation. In conclusion, this study not only systematically reveals the dynamic quality deterioration rules of moldy maize under different storage and transportation environments but also provides a low-cost, easy-to-operate, and entirely non-destructive technological pathway for comprehensive maize quality detection. This research ultimately offers an effective and practical analytical tool for dynamic quality safety monitoring and risk early warning during the complex grain circulation process.

     

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