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压力喷头喷雾雾滴粒径-速度的PDI测量

  • 摘要: 喷雾施药是农业植保中的主要方式之一,雾滴粒径与速度分布是表征喷雾特性的关键参数,直接影响农药的沉积率、覆盖均匀性以及飘移风险。该研究基于相位多普勒干涉技术,建立了雾化空间雾滴粒径和速度分布六元测格法,选用水、0.075 wt% 聚氧化乙烯(polyethylene oxide, PEO)、0.5 CMC PEO/十二烷基硫酸钠(sodium dodecyl sulfate, SDS)、1 CMC PEO/SDS、2 CMC PEO/SDS、4 CMC PEO/SDS为喷雾溶液。测定了上述6种喷雾溶液表面张力和黏度,测量并分析了不同喷雾压力条件下,扇形压力喷头喷雾雾滴粒径和雾滴速度空间分布规律,以期为农用喷头研发及助剂筛选提供理论支撑。试验结果表明:加入PEO和SDS后,溶液黏度明显升高、表面张力降低;与水相比,4 CMC PEO/SDS 溶液表面张力降低64.3%,黏度增加408.99%。喷雾压力升高会减小雾滴粒径,溶液黏度增大则会增大雾滴粒径、降低小雾滴累积体积比。溶液的分形维数(Fractal Dimension, FD)随着喷雾压力和溶液黏度增大而增大,喷雾压力200 kPa条件下,与黏度为0.89 mPa·s的溶液相比,黏度为4.53 mPa·s的溶液FD增大了25.7%。在250 kPa喷雾压力、测点(X=0,Z=272 mm)处,4 CMC PEO/SDS易飘移雾滴(<100 μm)累积体积占比较水降低70.6%;综合比较6种溶液,4 CMC PEO/SDS溶液降低易飘移雾滴比例的效果最明显,且具有较高的FD值。雾滴沿喷头径向水平速度与水平距离呈正相关,关联模型的拟合优度均在0.8以上;喷雾面内,雾滴速度和动能在近喷头和喷雾面边缘区域较高,并随溶液黏度增大而增大。基于相位多普勒干涉技术与六元测格法,能够细粒度表征压力喷头雾化雾滴粒径与速度的空间分布规律,可为农业喷头研发、喷雾雾化特性研究和助剂筛选优化提供方法和数据支撑。

     

    Abstract: With the development of modern agriculture toward precision pesticide application, green plant protection, and pesticide reduction with improved efficiency, spray application has been widely used in agricultural plant protection, and its operational performance and environmental safety have attracted increasing attention. Droplet size and velocity distributions generated by spraying are key parameters for characterizing spray performance, and their spatial distributions directly affect pesticide deposition efficiency, spray coverage uniformity, and spray drift risk. Therefore, measuring and analyzing droplet size and velocity characteristics is of great significance for agricultural nozzle development and adjuvant screening. In this study, a six-element grid method for measuring droplet size and velocity distributions in the atomization space was established based on phase Doppler interferometry (PDI). Water, 0.075 wt% polyethylene oxide (PEO), 0.5 CMC PEO/sodium dodecyl sulfate (SDS), 1 CMC PEO/SDS, 2 CMC PEO/SDS, and 4 CMC PEO/SDS were selected as spray solutions. The surface tension and viscosity of the six spray solutions were measured. The spatial distribution patterns of droplet size and droplet velocity produced by a flat-fan pressure nozzle under different spray pressures were measured and analyzed, with the aim of providing theoretical support for agricultural nozzle development and adjuvant screening. The results showed that the addition of PEO and SDS significantly increased solution viscosity and decreased surface tension. In the PEO/SDS system, the surface tension of the four solutions tended to stabilize, whereas viscosity continued to increase with increasing SDS concentration. Compared with water, the surface tension of the 4 CMC PEO/SDS solution decreased by 64.3%, while its viscosity increased by 408.99%. Increasing spray pressure reduced droplet size, whereas increasing solution viscosity increased droplet size and decreased the cumulative volume fraction of small droplets. Fractal dimension (FD) analysis further revealed the effects of solution properties and spray parameters on droplet size distribution. FD increased with increasing spray pressure and solution viscosity. At a spray pressure of 200 kPa, when solution viscosity increased from 0.89 mPa·s to 4.53 mPa·s, the FD value increased from 1.67 to 2.10, representing an increase of 25.7%. At a spray pressure of 250 kPa and the measurement point of X = 0 and Z = 272 mm, the cumulative volume fraction of drift-prone droplets (<100 μm) for 4 CMC PEO/SDS was 70.6% lower than that of water. A comprehensive comparison of the six solutions showed that 4 CMC PEO/SDS had the most pronounced effect in reducing the proportion of drift-prone droplets and exhibited a relatively high FD value. Analysis of droplet velocity characteristics showed that droplet horizontal velocity generally increased with increasing horizontal distance from the nozzle. A strong correlation was observed between radial horizontal velocity and horizontal distance, with the coefficients of determination (R2) of the fitted curves exceeding 0.8 under all solution conditions, indicating that the spatial variation patterns of droplet velocity were relatively stable and consistent. Spatial distribution analysis further showed that droplet velocity and kinetic energy were higher in regions close to the nozzle than in regions farther from the nozzle. In addition, droplets near the edges of the spray plane generally exhibited higher velocity and kinetic energy than those near the spray axis. Under different solution conditions, droplet velocity and kinetic energy showed consistent distribution patterns across the spray plane, and both increased with increasing solution viscosity. In summary, the six-element grid method for measuring droplet size and velocity distributions in the atomization space established in this study based on PDI can provide fine-scale characterization of the spatial distribution patterns of droplet size and velocity generated by pressure nozzle atomization, enabling synchronous measurement and analysis of droplet size and velocity. This method helps reveal the spatial non-uniformity and variation trends of droplet distributions across the spray plane, and provides methodological and data support for agricultural nozzle development, spray atomization characterization, and adjuvant screening and optimization.

     

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