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玉米高速带式导种装置纳种机构设计与试验

Design and experiment of seed-receiving mechanism for high-speed belt-type corn seed guiding device

  • 摘要: 针对带式导种装置纳种机构在高频排种工况下结构设计与参数优化依据不足的问题,该研究设计了一种基于柔性对向旋夹拨指轮的纳种机构。基于种子随盘运动、脱离排种盘、旋夹加速及入腔速度匹配过程,分析了旋夹纳种机理;基于种子等效圆模型和几何约束确定了主、副拨指轮基本尺寸、拨指数和弧形参数,根据种子平均长度确定了拨指轮厚度,并由表面纹理受力分析确定了其表面纹理形式。以作业速度、目标粒距、拨指轮表面纹理和硬度为因素开展全因素优化试验,并在最优参数组合下进行粒距性能验证。结果表明,四因素对种腔间隔合格指数和变异系数均具有极显著影响(P<0.01);在作业速度6~15 km/h、目标粒距150~250 mm全部工况下,横纹与60 HA硬度为最优参数组合,其种腔间隔合格指数平均为94.54%,种腔间隔变异系数平均为14.40%。在60 HA硬度下,与无纹理拨指轮相比,横纹拨指轮使种腔间隔合格指数平均提升1.18个百分点,种腔间隔变异系数平均降低1.19个百分点;在作业速度12~15 km/h、目标粒距150~200 mm的高频排种工况下,种腔间隔合格指数平均提高2.37个百分点,种腔间隔变异系数平均降低0.82个百分点。最优参数组合下粒距性能验证试验结果表明,在前述全部工况范围内,粒距合格指数为92.39%~99.33%,粒距变异系数为15.50%~19.28%。该研究可为高速带式导种装置纳种机构结构设计与参数优化提供依据。

     

    Abstract: This study aimed to address the insufficient basis for structural design and parameter optimization of the seed-receiving mechanism in belt-type seed guiding devices under high-frequency seed-metering conditions. A seed-receiving mechanism based on flexible opposed rotary-clamping finger wheels was designed. The rotary-clamping seed-receiving process was analyzed in terms of seed movement with and separation from the seed-metering disc, rotary-clamping acceleration, and seed-cavity entry velocity matching. Operating speed determined the velocity required for seed-cavity entry, whereas target seed spacing determined the theoretical seed-cavity interval count; together, they governed seed-metering frequency and affected the available rotary-clamping time. Surface texture affected rotary-clamping acceleration by altering interfacial friction, whereas hardness affected it by altering both interfacial friction and elastic deformation. The basic dimensions, finger numbers, and arc parameters of the main and secondary finger wheels were determined using the equivalent seed circle model and geometric constraints. Finger-wheel thickness was determined according to the mean seed length. Force analysis of the surface texture was then conducted to select a transverse texture that suppressed the axial component of the texture force during rotary clamping. A full-factorial experiment was conducted with four factors, including operating speed, target seed spacing, finger wheel surface texture, and finger wheel hardness. Seed-cavity interval counts were obtained from the high-speed videos, and analysis of variance (ANOVA) was applied to evaluate the effects and significance of each factor on the qualified index and coefficient of variation of seed-cavity interval count. A seed spacing performance validation experiment was further carried out under the optimal parameter combination to verify the final seed spacing consistency of the belt-type seed guiding device. The ANOVA results showed that operating speed, target seed spacing, finger wheel surface texture, and finger wheel hardness all had highly significant effects on the qualified index of seed-cavity interval count and the coefficient of variation of seed-cavity interval count (P<0.01). The order of factors affecting the qualified index was target seed spacing, operating speed, finger wheel hardness, and finger wheel surface texture, while the order of factors affecting the coefficient of variation was finger wheel surface texture, finger wheel hardness, target seed spacing, and operating speed. The interaction between finger wheel surface texture and hardness had a highly significant effect on both evaluation indexes (P<0.01). The optimal combination was transverse texture and a hardness of 60 HA. Across operating speeds of 6–15 km/h and target seed spacings of 150–250 mm, the optimal combination yielded an average qualified index of seed-cavity interval count of 94.54% and an average coefficient of variation of 14.40%. Compared with non-textured finger wheels at 60 HA, transverse-textured finger wheels increased the qualified index by an average of 1.18 percentage points and reduced the coefficient of variation by an average of 1.19 percentage points. Under the high-frequency seed-metering conditions of operating speeds of 12–15 km/h and target seed spacings of 150–200 mm, the corresponding improvement and reduction were 2.37 and 0.82 percentage points, respectively. After the optimal parameter combination was determined from the seed-cavity interval count evaluation indexes, the belt-type seed guiding device was further tested using actual seed spacing as the evaluation object. The validation results showed that, under the combination of transverse texture and 60 HA hardness, over the aforementioned full operating range, the qualified index of seed spacing ranged from 92.39% to 99.33%, and the coefficient of variation of seed spacing ranged from 15.50% to 19.28%. The optimized seed-receiving mechanism maintained stable seed spacing performance under the tested operating speeds and target seed spacings, confirming the applicability of the transverse-textured finger wheels with a hardness of 60 HA to the tested belt-type corn seed guiding device and operating range. This study provides a basis for the structural design and parameter optimization of seed-receiving mechanisms for high-speed belt-type corn seed guiding devices.

     

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