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面向水田轮设计的稻茬-土壤复合体离散元参数标定试验

Calibration experiments of discrete element parameters for the rice straw-soil composite aimed at paddy impeller design

  • 摘要: 现有水田轮仿真过程中,采用的离散元模型较少考虑稻茬与土壤黏附作用,难以有效预测水田轮作业时的动力学性能。为此,该研究基于Hertz-Mindlin with Bonding与EEPA(edinburgh elasto-plastic adhesion)接触模型,开展稻茬三点弯曲试验与稻茬-土壤复合体剪切试验,测定稻茬及土壤的基本物理与接触参数,建立稻茬-土壤的复合体离散元模型,标定稻茬及其与土壤复合体的离散元参数。结果显示:稻茬最大承压力和复合体剪切力的仿真与实测值相对误差分别为2.15%和4.37%,通过压板沉陷试验与紧实度验证,复合体仿真与实测值相对误差分别为4.12%和6.36%。基于稻茬-土壤复合体模型开展多体动力学-离散元(multi-body dynamics-discrete element method,MBD-DEM)与耦合仿真并与台架试验对比,结果表明,水田轮转矩与竖直方向受力的仿真值与台架试验的相对误差分别为8.50%和0.43%,在不同入土深度和转速条件下,驱动效率和竖直方向受力变化趋势一致,验证了复合体模型的有效性。研究结果可为水田轮触土部件的结构优化与性能预测提供重要参考。

     

    Abstract: Paddy soils in the hilly and mountainous areas of southern China were soft and had low bearing capacity, conventional rubber-wheeled and crawler-type traveling components were therefore prone to sinkage and slippage during field operations. Paddy impellers generated driving force by inserting their blades into the soil and effectively reduced sinkage and slippage problems. After rice harvest, the remaining rice straw and roots adhered to the soil formed the rice straw-soil composite. During subsequent field operations, the composite impeded impeller rotation and increased traveling resistance. Because field conditions made the interaction parameters between the paddy impeller and the composite difficult to measure directly, physical experiments and DEM (discrete element method) simulations were combined to calibrate and validate a numerical model for structural optimization and performance prediction of paddy impellers. To address this issue, the basic physical and contact parameters of rice straw and soil were first measured, the geometric shape of the rice straw was obtained by three-dimensional scanning and reverse modeling, and the resulting particle-based straw models were embedded in a soil particle bed. The Hertz-Mindlin with Bonding and EEPA (edinburgh elasto-plastic adhesion) contact models were then used to represent bonding, elastoplastic deformation, and adhesion within the composite. Physical three-point bending tests were conducted on the rice straw, and the measured maximum bearing force of 6.02 N was used as the calibration target, 13 Plackett-Burman simulation experiments identified the normal stiffness per unit area, tangential stiffness per unit area, and particle bonding radius of the rice straw as the 3 significant parameters. A steepest ascent experiment and 17 Box-Behnken response surface experiments were subsequently performed to optimize these parameters. The optimal normal stiffness per unit area, tangential stiffness per unit area, and particle bonding radius were 3.92×108 N/m3, 1.45×107 N/m3, and 2.55 mm, respectively. The three-point bending simulation with the optimal parameter combination produced a maximum bearing force of 5.89 N. The measured maximum bearing force was 6.02 N, and the relative error was 2.15%. Physical shear tests were then conducted on the rice straw-soil composite, mean shear force of 89.2 N at a shear displacement of 45 mm was selected as the calibration target. Among the nine candidate parameters, the rice straw-soil static friction coefficient, contact plasticity ratio, and stiffness per unit area were identified as significant. Steepest ascent and Box-Behnken response surface experiments were then conducted for parameter optimization. The optimal values of the rice straw-soil static friction coefficient, contact plasticity ratio, and stiffness per unit area were 0.235, 0.746, and 1.107×107 N/m3, respectively. A shear simulation using parameter combination produced a force of 85.3 N, with a relative error of 4.37% compared with the measured force. The composite model was further validated through plate sinkage and soil compactness tests, for which the relative errors between simulated and measured results were 4.12% and 6.36%, respectively. Finally, coupled MBD-DEM (multi-body dynamics-discrete element method) simulations of the paddy impeller were conducted, and results were compared with those of bench tests. Under a horizontal load of 850 N, an impeller rotational speed of 28.6 r/min, and a blade penetration depth of 200 mm, the relative errors in torque and vertical force between the simulations and bench tests were 8.50% and 0.43%, respectively. When blade penetration depths of 100, 175, and 250 mm were tested at 28.6 r/min, both driving efficiency and vertical force increased as penetration depth increased. When rotational speeds of 19, 24, and 29 r/min were tested at a fixed penetration depth of 175 mm, driving efficiency decreased with increasing speed, whereas vertical force changed slightly. The simulated and experimental results showed consistent trends. These results supported the accuracy of the DEM parameters calibrated from the three-point bending and composite shear tests, the calibrated composite model provided a basis for predicting the interaction between paddy impellers and the rice straw-soil composite and offered a reference for the design optimization and operating performance prediction of soil-engaging components in paddy machinery, including boat-type tractors.

     

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