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非共沸混合工质闭式热泵干燥旁通系统性能试验

Experiment on performance of the non-azeotropic refrigerant closed-cycle heat pump drying bypass system

  • 摘要: 干燥技术对于提升农产品附加值具有关键作用。为突破传统干燥技术运行能耗高且干燥性能不佳的技术瓶颈,该研究提出了一种基于非共沸混合工质的闭式热泵干燥系统,通过空气旁通优化热能回收来改善干燥性能和系统运行能效。采用白萝卜为试验材料,以热泵干燥系统的传热系数、干燥速率、除湿能耗比、物料最终湿基含水率及㶲效率等指标作为优化目标,构建动力学与热力学分析模型,探讨干燥温度、空气旁通率及非共沸混合工质配比对系统干燥性能与能效的影响。试验结果表明,当空气旁通率为60%时,蒸发器传热系数与物料干燥速率达到峰值,系统综合性能最优,此时当干燥温度为55 ℃,白萝卜最终湿基含水率有最低值,为23.4%;非共沸混合工质的引入进一步提升了系统能效与干燥性能。在最优配比(即R32质量分数为0.70)时,系统性能系数达到最大值3.21,相较于其他工况,物料的最终湿基含水率最低,干燥时间缩短14.3%以上;热力学分析表明,蒸发器与冷凝器㶲损失约占系统总㶲损失的50%,其中冷凝器㶲损失最大,约为总㶲损失的32%。而最优工质配比可使系统㶲效率达到最高,为40.37%。该研究明确了空气旁通率与非共沸混合工质配比等参数对系统干燥性能和热泵热力学性能的影响机理,为热泵干燥系统的性能优化和高效运行提供了理论依据和技术支持,具有良好的应用前景。

     

    Abstract: Drying is an ever-increasing demand in both industrial and agricultural fields. However, the traditional drying of heat pumps cannot fully meet the actual requirements of large-scale production, due to the low energy efficiency and serious environmental impacts. It is very necessary to develop an efficient and environment-friendly drying system. In this study, a drying bypass system of a closed-cycle heat pump was proposed for high efficiency using non-azeotropic mixed refrigerants. The heat recovery was optimized to enhance the product quality and the economic performance of the system, particularly with less energy consumption. White radish was used as the experimental material, and the optimization objectives included the heat transfer coefficient of the heat pump drying system, drying rate, dehumidification energy consumption ratio, final wet basis moisture content of the material, and exergy efficiency. Based on these indicators, kinetic and thermodynamic analysis models were developed, and experiments were conducted to investigate the effects of three factors—drying temperature, air bypass ratio, and non-azeotropic mixture ratio on the system's drying performance and energy efficiency. Experimental results show that the drying performance of the system was firstly improved and then declined, as the air bypass ratio increased. Once the air bypass ratio reached 60%, the best performance was achieved to optimize the heat transfer coefficient of the evaporator and the material drying rate. When the average temperature in the drying chamber increased to 55 ℃, the final wet basis moisture content of the white radish was further reduced to 23.4% within the same. In addition, the non-azeotropic mixed refrigerant R32/R600 was introduced to further improve energy efficiency and drying performance. There was a more homogeneous composition of the mixed refrigerant, as the xR32 increased. While the temperature glide decreased gradually. The more uniform thermal driving force was found inside the evaporator, thus improving the heat exchange efficiency and heat transfer coefficient. Furthermore, the maximum coefficient of performance (COP) of the system was achieved at the optimal R32 mass fraction of 0.70. The final content of wet basis moisture in the material decreased to the lowest level, indicating significant energy efficiency. Thermodynamic analysis revealed that the heat transfer losses in the evaporator and condenser accounted for about 50% of the total, where the condenser contributed the most (approximately 32%). The mixed refrigerants significantly improved the heat efficiency of the system. The heat efficiency reached the highest value of 40.37% when the R32 mass fraction was 0.70. There were the 67.5% and 27.0% increase, respectively, compared with the R32 mass fraction of 0.45 and 1.0. Experimental and thermodynamic analysis showed that the drying bypass system of a closed-loop heat pump with the non-azeotropic mixed refrigerant significantly improved the energy efficiency for the better performance of drying in the promising application. This finding can provide important theoretical and technical support to optimize the heat pump drying system.

     

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