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基于EDEM的麻山药收获机振动碎土装置设计与试验

Design and Experiment of a Vibratory Soil Crushing Device for Ma Yam Harvesting Machine Based on EDEM

  • 摘要: 针对麻山药机械化收获存在的碎土效果不佳、麻山药损伤率高等问题,该研究结合麻山药种植农艺和收获要求,设计了一种麻山药收获机振动碎土装置,确定了其结构和主要参数。通过EDEM软件对碎土装置作业过程进行仿真试验,分析了作业速度、振动频率、振动幅度对土壤破碎率和山药损伤率的影响。使用Design-Expert软件进行响应面试验设计,求得最优工作参数组合为作业速度0.135km/h,振动频率8Hz,振动幅度45mm。样机田间试验结果表明,麻山药损伤率的田间试验结果和仿真试验结果相对误差在10%以内,在最优作业参数下,麻山药损伤率为8.47%,可以满足农户对麻山药收获作业的要求。

     

    Abstract: Ma yam is highly prized due to its nutritional and medicinal properties, making it a popular choice among consumers. Currently, the harvesting of Ma yam primarily relies on manual labor or a combination of machinery and manual work, with a scarcity of specialized harvesting machinery, which results in dispelling the enthusiasm of farmers to grow yam, and hindering the sustainable development of the Ma yam planting industry. In this paper, in response to the agronomic practices and harvesting requirements of ma yam cultivation, designs a vibration soil crushing device for a ma yam harvester. The ma yam harvester is connected to a tractor via a suspension device. The harvester primarily consists of a suspension device, a ditching device, an soil removal device, a vibration soil crushing device, and a frame. The vibration soil crushing device is composed of an eccentric wheel, soil crushing plates, and soil crushing shovels, and it is powered by the tractor’s rear power take-off shaft. During operation, the trenching device creates deep trenches on either sides of the Ma yam plants. Following this, the vibration soil crushing device is employed, which applies vibrations to the soil surrounding the Ma yam, crushing it up and exposing the roots. The vibration soil crushing device consists of an eccentric wheel, support plate, connecting plate, soil crushing plate, and soil crushing shovel. It is powered by the tractor’s rear power take-off shaft. Driven by the eccentric wheel, the soil crushing plate and shovel oscillate rhythmically, crushing up the soil through vibration to separate the Ma yam from the earth. The trenching device boasts a depth of 1 400 mm and a width of 100 mm, which results in a central soil ridge that measures 250 mm post-trenching. The soil crushing shovel measures 250 mm in width, with a grid length of 200 mm and a 20mm spacing. The soil crushing plate, extending 120mm, features rectangular teeth that are evenly distributed. Each tooth measures 80mm in length and 50 mm in width, set at an 85° angle to the horizontal plane. A discrete element simulation model of the Ma yam-soil-vibration soil crushing device was developed using EDEM 2020 software, and simulation analysis for the effects of operating speed, vibration frequency, and vibration amplitude on soil fragmentation and Ma yam damage rates was carried out. Design-Expert 13 software was utilized to conduct response surface methodology for assessing the significance of each factor and their interactions. The research findings highlighted that operating speed and vibration amplitude play a significantly crucial role in determining the rate of soil fragmentation. Specifically, the vibration amplitude had a notable impact on the damage rate of ma yam. Through a series of experiments, the optimal combination of operating parameters was determined to be an operating speed of 0.135 km/h, a vibration frequency of 8 Hz, and a vibration amplitude of 45 mm. A prototype was fabricated, and field trials were carried out in a Ma yam experimental field in Baoding City, Hebei Province. The damage rate of Ma yam served as the primary evaluation index. The experimental factors included the operating speed of the machinery and the vibration amplitude of the soil crushing device. The soil type in the experimental field was characterized as sandy loam.The results showed that the relative error between the field trial outcomes for ma yam damage rates and the simulation results was under 10%. With the optimal operating parameters, the damage rate of ma yam was reduced to 8.47%, effectively meeting the harvesting needs of farmers for ma yam. This research provides a technical framework for root crop harvesting machinery development, particularly applicable to geophyte species with fragile underground organs.

     

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