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多体恒姿回转式甘蓝取苗装置设计与试验

Design and experiment of a multi-body constant-orientation rotary cabbage seedling picking device

  • 摘要: 针对甘蓝全自动移栽需求迫切以及现有甘蓝穴盘苗取苗装置取苗效率及成功率低、损伤率高等问题,该研究在甘蓝穴盘苗力学特性、夹茎式取苗可行性试验研究基础上,设计了一种具备多个整排取分苗单体的高速低损多体恒姿回转式取苗装置。该装置通过搭载多个基于舵机的整排取分苗单体以及水平恒姿回转式送苗机构,实现整排取分苗单体低频回转下的高速低损取苗。搭建试验台架控制系统,以128穴甘蓝穴盘苗为对象,以取苗频率、舵机转动时间、舵机转动角度为试验因素,以取苗成功率、损后穴盘苗呼吸强度为评价指标,开展Box-Behnken Design(BBD)响应面试验,并通过方差分析、响应面分析与多目标寻优对试验结果进行分析,得到最优参数组合:取苗频率为56株/min,舵机转动时间为437.97 ms,转动角度为83°。台架验证试验表明,在最优参数组合下该取苗装置平均取苗成功率为96.30%,损后穴盘苗呼吸强度为4.40‰,与回归模型预测结果误差分别为0.82%和0.20‰。与现有甘蓝取苗装置相比,多体恒姿回转式取苗装置取苗成功率得到稳定提升,机械损伤率得到有效控制。研究结果可为甘蓝全自动移栽机取苗装置设计提供参考,亦可为取苗损伤评价提供了一种新的思路。

     

    Abstract: To address the pressing need for fully automated cabbage transplanting and to tackle the issues of low efficiency and high damage rates associated with existing seedling picking device, this study developed a horizontal constant-orientation rotary high-speed low-damage seedling picking device. First, in order to optimize the device, a stem compression test was conducted to select the optimal cushioning material for the seedling picking end, which aimed to minimize mechanical damage during the seedling picking process. In addition, a stem bending test was carried out to establish a theoretical basis for determining the appropriate clamping speed range of the seedling picking actuator. Furthermore, a feasibility test on stem-clamping-based seedling picking was performed, which verified the feasibility of using the clamping method for seedling picking.Second, based on the aforementioned tests,a horizontal constant-orientation rotary high-speed low-damage seedling picking device was designed. This device comprises multiple whole-row seedling picking and disturbution modules, each equipped with servo motor-based individual modules, and employs a horizontal constant-orientation rotary seedling delivery mechanism. This design effectively minimizes stem bending damage that may occur due to posture changes during the delivery of plug seedlings, thereby facilitating whole-row seedling picking and ensuring slow evenly spaced seedling disturbution. By optimizing various factors influencing mechanical damage during the seedling picking process, this device further mitigates mechanical injury to plug seedlings, ultimately achieving high-speed and low-damage seedling retrieval through low-frequency rotation of the whole-row seedling picking and disturbution modules.To further enhance the performance of the seedling picking device, this study analyzed and calculated key parameters related to critical components including the seedling picking end effector, a multi-stage scissor-type seedling distribution mechanism, a structural diagram of the horizontal orientation mechanism, and limit side plates. Additionally, a test bench control system was developed comprising both a "stepper motor control system" and a "servo motor control system". Finally, the experiment selected 128-cell plug seedlings of the cabbage variety "Zhonggan 11" as the test subjects. The experimental factors included seedling picking frequency, servo motor rotation time, and servo motor rotation angle. The evaluation indicators comprised seedling picking success rate and respiration intensity of the damaged pot-plate seedling. A response surface experimental design based on Box-Behnken Design (BBD) was employed for this study. Through variance analysis, response surface analysis, and multi-objective optimization, a bench test investigation into the seedling picking performance of the whole-row seedling picking and disturbution modules was conducted. This resulted in an optimal parameter combination: a seedling picking frequency of 56 seedlings/min, a servo motor rotation time of 437.97 ms, and a rotation angle of 83°. Validation tests performed on the bench demonstrated that under these optimal parameters, the average seedling picking success rate achieved by the device was 96.30%, while the respiration intensity of the damaged pot-plate seedling measured at 4.40‰; these values exhibited errors of only 0.82% and 0.20‰ respectively when compared to predictions from regression models. Compared to existing cabbage seedling picking devices, the proposed multi-body constant-orientation rotary device exhibited stable improvements in success rates and effective control of mechanical damage.The research findings indicate that this approach offers a novel solution for designing seedling picking devices intended for fully automated cabbage transplanters while also providing an innovative method for assessing seedling picking damage.

     

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