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全自动灯笼桂圆肉加工设备的研制

Development of Automatic Longan Meat Processing Equipment

  • 摘要: 灯笼桂圆肉是品相好,加工要求高,附加值高的龙眼后加工产品。传统的人工挑挖生产效率低、成本高、产能不足,现有的自动化加工设备果肉损伤大、无法自动定向等问题无法满足灯笼桂圆肉产业化生产需求。该文对现有的加工设备的不足,设计了采用压力感应的顶部抓核去核工艺使取出的龙眼肉只有蒂部一个破口,满足了灯笼肉的加工要求。设计了基于阻拦丝蒂部定向的龙眼定向工艺解决了龙眼的自动化定向摆放加工问题,构建了全自动灯笼桂圆肉加工设备。经测试:一台设备日加工鲜果龙眼500 kg,是人工速度的20倍,加工成完整灯笼桂圆肉成功率达到98%,取肉率达95.56%,可以满足生产灯笼桂圆肉需要,速度快质量好。

     

    Abstract: Longan round meat is a kind of longan processed product with good taste, high processing requirements and high added value.The traditional manual digging production efficiency, high cost, insufficient production capacity, the existing automatic processing equipment pulp damage, unable to automatic orientation and other problems can not meet the lantern longan meat industrial production demand. In this paper, for the deficiency of the existing processing equipment, a pressure-sensitive top gripping core removal process is designed to make the longan meat only have a break at the base, which meets the processing requirements of Lantern meat. The longan orientation technology based on blocking the orientation of the pedicle is designed to solve the problem of automatic orientation of longan,and the automatic longan meat processing equipment is constructed. After testing, a set of equipment can process 500 kg fresh longan per day, which is 20 times of the artificial speed. The success rate of processing the whole longan meat reaches 98%, and the meat extraction rate reaches 95.56%, which can meet the needs of producing longan meat with high speed and good quality.

     

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