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适配免耕播种单体的清秸装置改进设计与试验

Improved Design and Test of Straw Cleaning Device Suitable for No-tillage Seeding Unit

  • 摘要: 地表秸秆覆盖免耕播种具有蓄水保墒、提高土壤肥力、改良土壤结构、控制土壤侵蚀、降低生产成本和提高作物产量等社会、生态和经济效益。针对现有同位仿形免耕播种单体在重度秸秆覆盖、高速作业条件下,清秸装置作业质量差、工作效率低问题,改进设计了一种具有秸秆轴向加速推送功能的清秸装置。阐明了清秸装置清理秸秆机理,完成了关键部件清秸轮和助推螺旋设计,确定了影响其工作性能主要参数及取值范围。采用二次回归正交旋转中心组合试验方法,以作业速度、工作偏角、螺旋升角、螺旋叶片数为试验因素,清秸率和工作阻力为性能评价指标,在构建的EDEM-ADAMS联合仿真试验平台上实施参数组合优化试验,结果表明:各因素对清秸率影响由大至小依次为作业速度、工作偏角、螺旋叶片数、螺旋升角;各因素对工作阻力影响由大至小依次为作业速度、工作偏角、螺旋叶片数、螺旋升角。应用Design-Expert软件对试验结果进行参数组合优化,当螺旋升角为40°、螺旋叶片数为4、作业速度为7.5~10.7 km/h、工作偏角为20.0°~32.5°时,清秸率大于85%,工作阻力小于110 N。在作业速度8、9、10 km/h条件下,对螺旋升角40°、螺旋叶片数4、工作偏角30°的清秸装置进行田间性能试验,得到清秸率大于82%,工作阻力小于112 N,表明仿真试验结果可信,在作业速度10 km/h条件下相对未优化清秸装置清秸率提高33.5%、工作阻力无显著性差异。

     

    Abstract: No tillage sowing with straw mulch on the surface has social, ecological and economic benefits such as water storage and moisture conservation, improving soil fertility, improving soil structure, controlling soil erosion, reducing production costs and increasing crop yield. In order to solve the problems of poor operation quality and low efficiency of the straw cleaning device under the condition of heavy straw coverage and high speed operation of the no-tillage seeding unit in service, an improved straw cleaning device with the function of straw axial acceleration was designed. The mechanism of the straw cleaning device was clarified, the key components were designed, and the main parameters affecting its working performance and the value range were determined. Using the quadratic regression orthogonal rotation center combination test method, taking the operating speed, operating deflection angle, spiral rise angle and spiral blade number as the test factors, and the straw cleaning rate and working resistance as the performance evaluation indicators, the parameter combination optimization test was carried out on the constructed EDEM-ADAMS joint simulation test platform. The results showed that each factor had a significant impact on the straw cleaning rate, and the significant factors were working deflection angle, operating speed number of spiral blades and spiral rise angle. Each factor had a significant impact on the working resistance, and the significance from large to small was the working speed, working deflection angle, number of spiral blades, and spiral rise angle. The Design-Expert software was used to optimize the parameter combination of the test results. When the helix angle was 40°, the number of spiral blades was 4, the operating speed was 7.5~10.7 km/h, and the operating deflection angle was 20.0°~32.5°, the straw removal rate was more than 85%, and the working resistance was less than 110 N. Under the operating speed of 8 km/h, 9 km/h and 10 km/h, the field performance test was conducted on the straw cleaning device with a spiral angle of 40°, a number of spiral blades and a working deflection angle of 30°. The straw cleaning rate was more than 82%, and the working resistance was less than 112 N, which proved that the simulation test results were credible. At the operating speed of 10 km/h, the straw cleaning rate was increased by 33.5% compared with that of the non optimized straw cleaning device, and there was no significant difference in the working resistance.

     

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