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压力补偿滴头流动阻力分析与流量预测研究

Flow Resistance Analysis and Flow Rate Prediction of Pressure Compensating Emitters

  • 摘要: 为探究压力补偿滴头流动阻力产生的主要部位、变化及对滴头流量的影响,采用基于雷诺平均维纳-斯托克斯(RANS)模型的瞬态和稳态流固耦合计算方法,模拟研究了压力补偿滴头流体与弹性片之间的相互作用,分析了工作压力0~300 kPa范围内弹性片变形、流动阻力与流量之间的关系。结果表明:数值模拟能够准确预测一定工作压力范围内压力补偿滴头的流量,不同工作压力下滴头流量模拟值与实测值的平均误差为12.32%。弹性片的变形经历快速变形、缓慢变形和长期微小变形3个阶段。随着弹性片变形程度增加,迷宫流道压力损失占比逐渐减小,压力补偿腔和副流道压力损失明显增加。流动阻力主要发生在迷宫流道、弹性片与凸台之间,弹性片接触凸台前,流动阻力主要取决于迷宫流道的能耗,滴头流量随工作压力的增加而增长。弹性片接触凸台后,流动阻力为工作压力的线性函数,滴头流量在一定压力范围内保持恒定;主流道结构影响压力补偿滴头的最小补偿压力,副流道结构对压力补偿滴头的流量调节作用具有重要影响。

     

    Abstract: Pressure compensating(PC) emitters exhibit excellent performance in maintaining a constant flow rate over a wide range of working pressures, which are widely used in agricultural irrigation. However, the compensation mechanism of PC emittters is still not clear, which causes huge obstacle in designing and optimizing the structure of PC emitters. To explore the flow restriction mechanism of the PC emitter, the interaction between the elastic diaphragm of the PC emitter and the fluid was investigated by fluid-structure interaction(FSI) numerical simulation method. The deformation characteristics of elastic diaphragm, the dynamic change process of flow resistance and the flow rate of the PC emitter were analyzed. The results indicated that the average error of flow rate between numerical simulation and experiment was 12.32%, which verified the correctness of the numerical simulation. The deformation process of an elastic diaphragm during the entire working process could be divided into three phases: rapid deformation, slow deformation and long-term tiny deformation. With the deformation degree of the elastic diaphragm increasing, the proportion of pressure loss in the labyrinth channel was gradually decreased, while the pressure loss in the PC chamber and overflow groove was significantly increased. The flow resistance mainly occurred in the labyrinth channel, PC chamber and overflow groove. Before the diaphragm contacted convex land, the flow resistance was determined by the capacity of energy consumption of the labyrinth channel, the flow rate of the PC emitter was increased as working pressure was increased. After the diaphragm contacted convex land, the flow resistance and working pressure showed a linear function relationship, the flow rate remained comparatively constant over a wide range of working pressures. Labyrinth channel structure affected the minimum compensation pressure of the PC emitter, overflow groove structure had an important influence on flow rate regulation of the PC emitter. Overall, the research result can provide a basis for formulating a reasonable design method of PC emitters.

     

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