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秸秆-土壤-旋耕机交互下秸秆位移与埋覆效果研究

Analysis of Straw Displacement and Burying Effect in Straw-Soil-Rotary Tiller Interaction

  • 摘要: 分析秸秆-土壤-机具之间的交互关系,明确秸秆运动规律及分布效果,对秸秆管理及耕作机械优化设计具有重要的作用。为探究秸秆-土壤-旋耕机交互下的关键作业参数对秸秆位移和埋覆效果的影响,利用Design-Expert软件,根据Box-Behnken试验原理进行了室内土槽试验。以旋耕埋草作业中的秸秆长度、耕作深度、刀轴转速为影响因素,以秸秆位移和埋覆率为指标进行三因素三水平的二次回归正交试验。通过建立响应面数学模型,分析了各因素对旋耕埋草效果的影响。试验结果表明:影响秸秆埋覆率和位移的主次顺序为耕作深度、秸秆长度、刀轴转速;秸秆长度与耕作深度交互作用对秸秆埋覆率和位移影响显著,其余参数交互作用不显著。多目标优化结果表明:当秸秆长度为5 cm、耕作深度为14.99 cm、刀轴转速为320 r/min时,埋草效果最优,其对应指标秸秆埋覆率与位移分别为95.5%和27.6 cm。利用优化后的参数进行试验验证,秸秆埋覆率与位移分别为93.3%和28.1 cm。研究结果可为旋耕埋草作业参数调整提供参考,为秸秆-土壤-机具交互机理研究提供理论支撑。

     

    Abstract: Analyzing the interaction of straw-soil-machinery and clarifying the movement and distribution of straw plays an important role in straw management and optimal design of farming machinery. Design-Expert software and Box-Behnken test were used to conduct an experimental study on the performance of key operation parameters under the interaction of straw-soil-rotary tiller on straw displacement and burying effect. In the tillage experiment, a quadratic regression orthogonal experiment was designed with three factors and three levels, including the influencing factors of the straw length, the tillage depth, and the rotary speed, and the response indexes of straw displacement and burial rate. By establishing the response surface mathematical model, the effects of various factors on the performance of rotary tillage were analyzed. The experimental results showed that the significant order of the influence on the amount of straw burial rate and straw displacement was as follows: the tillage depth, the straw length, and the rotary speed. The interaction between the tillage depth and the straw length had a significant impact on the straw burial rate and straw displacement, while the interactions between other parameters were not significant. When the straw length was 5 cm, the tillage depth was 14.99 cm and the rotary speed was 320 r/min, the straw returning effect was the best. The corresponding indexes of straw burial rate and straw displacement were 95.5% and 27.6 cm, respectively. The optimized parameters were used for experimental verification. The straw burial rate and straw displacement were 93.3% and 28.1 cm, respectively. The results can provide reference for the adjustment of operation parameters of rotary tillage and provide theoretical support for the study of straw-soil-machine interaction mechanism.

     

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