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移动式荔枝蓄冷喷淋预冷装置控制系统设计与试验

Design and Test of Control System of Mobile Lychee Storage and Spraying Precooling Device

  • 摘要: 为解决现有荔枝产地预冷装置预冷速度慢、能耗高等问题,设计了一种移动式荔枝蓄冷喷淋预冷装置控制系统,以保障荔枝采后预冷效果。该系统主要由STM32主控系统、水泵驱动系统、制冷系统和数据采集系统组成。基于USART HMI软件设计智能串口屏界面,智能串口屏通过TTL串口与STM32单片机进行串口通信,能够完成荔枝喷淋预冷工作参数设置和显示控制系统运行状态信息,实现对荔枝喷淋预冷装置的精确控制。搭建试验硬件平台,以水泵的喷淋流量和单次喷淋时荔枝载荷为试验因素,以荔枝的预冷时间和均匀度为试验指标对预冷效果进行评价。试验结果表明,在1/2预冷时间(HCT)之前,当喷淋流量超过70 L/min时,喷淋流量对冷却速度的影响不大;在HCT之后,与70 L/min相比,预冷时间分别减少170 s(90 L/min)、260 s(110 L/min)、262 s(130 L/min),因此,当喷淋流量超过110 L/min时,增加喷淋流量对荔枝降温速率影响不大;对不同载荷荔枝进行试验发现,当荔枝载荷大于50 kg时,增加荔枝载荷对荔枝降温速率影响较大;当荔枝载荷为50 kg时,荔枝预冷完成后的均匀度会随着喷淋流量的增加先变大后减小;当喷淋流量为90 L/min时,荔枝预冷完成后的均匀度会随着荔枝载荷的增加先变大后趋于稳定。研究结果可为荔枝喷淋预冷装置控制系统优化,实现荔枝采后快速预冷,保障荔枝采后品质提供帮助。

     

    Abstract: In order to solve the problems of slow precooling speed and high energy consumption of existing lychee origin precooling devices, a mobile lychee storage and spray precooling device control system was designed to improve the guarantee of post-harvest precooling effect of lychee. The system mainly consisted of STM32 main control system, pump driving system, refrigeration system, data acquisition system and auxiliary control system. The intelligent serial screen interface was designed based on USART HMI software. The intelligent serial screen communicated with STM32 microcontroller through TTL serial port, which can complete the setting of lychee spray precooling parameters and display the operation status information of the control system to realize the accurate control of lychee spray precooling device. The test hardware platform was built to evaluate the precooling effect with the test factors of spray flow rate of water pump and load of lychee at single spraying, and the precooling time and uniformity of lychee as the test index. The test results showed that before 1/2 precooling time(HCT), when the spray flow rate exceeded 70 L/min, the spray flow rate had little effect on the cooling rate; after HCT, the precooling time was reduced by 170 s(90 L/min), 260 s(110 L/min) and 262 s(130 L/min), respectively, compared with that under 70 L/min, so that when spraying flow rate was more than 110 L/min, the effect of increase of spraying flow rate on the lychee cooling rate was not significant; test on different loads of lychee found that when the lychee load was greater than 50 kg, increasing the lychee load has a significant effect on the lychee cooling rate; when the lychee load was 50 kg, the uniformity of the lychee precooling completed with the increase in spraying flow first become larger and then reduced; when the spraying flow was 90 L/min, the uniformity of lychee precooling increased and then trended to stabilize with the increase of lychee load. The research results can provide help for the optimization of the control system of lychee spraying precooling device to achieve rapid precooling of lychee after harvesting, so as to protect the lychee after harvesting.

     

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