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温室叶菜种苗双排移植手稀植部件设计与时序优化试验

Sparse Transplanting Mechanism Design with Double Row End Effectors and Work Time Sequence Optimization for Hydroponics Pot Seedlings in Greenhouse

  • 摘要: 水培叶菜培育过程中需要将穴盘中的种苗稀植到栽培槽内,传统人工作业劳动强度大、效率低,为此设计了一种温室叶菜双排移植手变间距稀植移栽部件,可实现穴盘内双排自动取苗和栽培槽变间距植苗作业。设计了一种具有二次夹紧功能的取苗移植手,并进行刚柔耦合仿真试验分析,确定最佳取苗深度为48 mm。根据稀植移栽作业工况分析,拟定双排移植手3种稀植取苗策略,优选双排(第1排和第7排)间隔取苗纵向位移最小的运动策略。开展稀植移栽动作时序优化分析,优选交叠动作时序时间点,并进一步开展12种作业时序优化移栽对比试验,试验结果表明移动和横向变间距展开、纵向变间距分离和下降时序并行时动作组合为最优,移栽平均效率为4 836株/h,移栽成功率为95.8%。

     

    Abstract: In the process of hydroponic leafy vegetable cultivation, plug seeding needs to be sparsely planted into the cultivation trough. Traditional manual operation has high labor intensity and low efficiency, which limits large-scale production. A double row end effectors with variable spacing sparse transplanting device for pot seedling in greenhouse was designed, which realized double row automatic seedling picking in the tray and variable spacing planting in the cultivation trough. A seedling picking and end effector with secondary clamping function was designed. The rigid-flexible coupling simulation test was analyzed by ADAMS and ANSYS software, and the optimum seedling depth was got as 48 mm. According to the analysis of sparse transplanting operation conditions, three sparse picking seedling strategies for double row transplanter were proposed. And the optimal seedling transplanting motion strategy with the smallest longitudinal displacement of double row(row 1 st and row 7 th)was selected. and it was compared with the other two motion strategies. The action sequence optimization analysis of spare planting transplanting was carried out, and the time point of overlapping action sequence was optimized. The comparative experiment of 12 kinds of operation about work time sequence optimization transplanting was further carried out. The experimental results showed that the combination was the best when moving and lateral variable spacing expansion, longitudinal variable spacing separation and the descending sequence were parallel. The average efficiency of transplanting was 4 836 plants/h, and the success rate of transplanting was 95.8%.

     

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