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抛推组合式草土分离前胡除草机设计与试验

Design and Experiment of Radix Peucedani Weeding Machine Separating Weeds and Soil with Combination of Throwing and Pushing

  • 摘要: 针对丘陵山区前胡种植使用除草机时存在草土不分离导致杂草复生、碎石飞射伤人的问题,设计了一款抛推组合式草土分离除草机。对称螺旋结构的除草轮将土推向两侧,避免碎石飞射伤人。刀齿将杂草抛向后方实现草土分离,防止杂草复生。螺旋结构除草轮采用中轴对称左右旋向相反布置,使得碎石沿轴向两边飞离,有效防止碎石飞射伤到后方机手。通过理论分析确定除草轮的齿形、齿数,分别进行除草轮在杂草-土壤、碎石-土壤模型中的运动分析。使用EDEM和ANSYS耦合仿真,验证其工作性能和物理性能。通过田间试验,验证除草轮能够实现草土分离,得出机具的最佳工作参数为:除草轮转速13 r/s、前进速度400 mm/s、除草深度35 mm,平均除净率为86.7%。

     

    Abstract: To solve the problem of grass-soil non-separation leading to weeds regrowth and debris fly-shot when the weeding machine is working in hilly mountainous areas, a weeding machine which separated weeds and soil with combination of throwing and pushing was designed. The weeding wheel with symmetrical spiral structure pushed the soil to both sides at low speed to avoid flying debris. The knife teeth threw the weeds backward to achieve weed-soil separation and prevented the resurgence of weeds. The shape and number of the teeth of weeding wheel were determined by theoretical analysis. The motion of the weeding wheel was analyzed in the weed-soil and debris-soil models, respectively. Coupled simulation by EDEM and ANSYS was performed to verify the working performance and physical properties of the weeding wheel. Through the field experiments, the optimal working parameters of the machine were 13 r/s of weeding wheel speed, 400 mm/s of forward speed, and 35 mm of weeding depth. With this working parameter, the average removal rate of the weeding machine was 86.7%. It was shown that the design of the weeding machine that separated weeds and soil with combination of throwing and pushing had a good operation quality and met the needs of weeding Radix peucedani in a hilly and mountainous environment with gravelly soil planting environment. The research result can enrich the theoretical basis of the mechanical weeding of Radix peucedani and provide a reference basis for similar studies.

     

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