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山地作物移栽机井窖式单线螺旋成穴装置设计与试验

Design and Experiment of Hole-forming Drill Bit for Cellar Type Transplanter

  • 摘要: 当前井窖移栽机成穴装置挖掘井窖稳定性差、易坍塌、土壤回流严重、直立度差,无法满足深井窖移栽成穴农艺要求。为此设计一种井窖移栽机单线螺旋成穴装置。对单线螺旋成穴装置的锥形钻尖、螺旋叶片、中心钻杆等关键结构进行设计,并采用动力学方法对其作业过程的入土阶段、切土阶段和排土阶段的成穴机理进行分析,确定了单线螺旋成穴装置的直径、螺距和转速为影响其作业质量的关键参数。应用离散元仿真软件EDEM对成穴装置作业过程进行仿真分析,以井窖深度、井窖直径、井窖直立度和土壤回流程度为评价指标,以直径、螺距、转速为试验因素,进行单因素试验确定关键参数的取值范围。根据取值范围,利用二次正交旋转中心组合试验方法建立单线螺旋成穴装置响应指标与试验因素的回归方程,并通过响应曲面得到其影响趋势和交互关系,结果表明各因素对井窖深度影响的主次顺序为螺距、转速、直径,对井窖直径影响的主次顺序为直径、螺距、转速。以回归方程为基础,采用多目标函数优化获取单线螺旋成穴装置的优化参数组合。根据优化后的参数组合研制单线螺旋成穴装置及田间作业平台并进行田间试验,试验结果表明:成穴装置直径为100 mm、螺距为75 mm、转速为350 r/min时作业效果最佳,此时井窖深度为182 mm、井窖直径为80.7 mm,优化后的单线螺旋成穴装置满足井窖移栽成穴的农艺要求。

     

    Abstract: At present, the hole formed by the pit-type transplanter has poor stability, which is easy to collapse, and the soil backflow is serious. Aiming at the transplanting characteristics of the water flushing well cellar type multifunctional transplanting machine and the agronomic requirements of well cellar transplanting technology, in order to improve the quality of the hole and reduce the rate of seedling leakage, a hole-forming drill was designed, and its main structure and work were expounded. Mechanism and perform performance tests were carried out. The burrowing process was divided into three stages. Through the research methods of dynamics and kinematics, the force of soil particles in each stage was analyzed, the key structural parameters and operation parameters were determined, and the relationship between the key operation parameters and the burrowing quality was clearly analyzed, and the burrowing was improved. Taking the number of soil particles in the grid bin group as the response index, a discrete element simulation experiment was carried out, and the value range of each factor was determined by statistical analysis of the least significant difference; a quadratic orthogonal rotation combination experiment was arranged, and the Design-Expert software was used to analyze the test data, and the order of the influence of each factor on the index value was obtained. The results showed that the drill bit diameter was 100 mm, the pitch was 75 mm, and the rotational speed was 350 r/min. The device had the best performance. The depth of the hole and the diameter of the hole were 182 mm and 80.7 mm, respectively. The optimization factors were tested and verified, and the test and optimization results were basically consistent, meeting the agronomic requirements of well cellar transplanting.

     

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