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秸秆粉碎集中全量深埋还田机设计与试验

Design and Experiment of Straw Chopping Centralized Full Depth and Returning Machine

  • 摘要: 针对我国玉米秸秆量大,生产应用的还田机具还田深度浅,存在影响后续播种、出苗质量、病虫害发生率高和深层土壤“碳饥饿”等问题,设计了一种秸秆粉碎集中全量深埋还田机,可一次完成秸秆捡拾、粉碎、输送、深松开沟、集中遁注掩埋和碎土镇压等作业,在有效减少土壤扰动下能够将多行站立或粉碎后秸秆集中埋入地表下一条深380~400 mm的沟内。阐述了秸秆粉碎集中全量深埋还田机整机结构及工作原理,对秸秆螺旋输送装置、抛压风机、深松开沟遁注装置和传动系统等关键部件进行了设计与计算,初步确定了螺旋输送装置与抛压风机转速、风机出料口尺寸和遁注体截面形状参数,并对抛压风机与遁注体腔体内部进行了流场模拟分析与验证。按照设计要求对秸秆粉碎集中全量深埋还田机进行了试制,并进行了机具性能与大田定位试验,结果表明:在作业速度3 km/h时,秸秆捡拾率为90.8%,开沟深度与秸秆掩埋深度均值分别为394 mm与200 mm,开沟深度与秸秆掩埋深度稳定性系数分别为97.4%和92.5%,各项指标与设计值相符,且满足农艺要求。同时大田定位试验结果表明,秸秆集中深还田与传统还田相比,0~200 cm土壤贮水量提高29 mm, 20~40 cm土层有机碳、全氮和速效磷养分含量分别增加7.14 g/kg、0.59 g/kg、1.53 mg/kg,有效增加了土壤养分含量,提高了深层土壤肥力与贮水能力。

     

    Abstract: In order to solve the problems of large quantity of corn stover and insufficient depth of returning machine and tools used in production in China, which affected subsequent sowing, emergence quality, high incidence of diseases and insect pests, and “carbon hunger” in deep soil, a kind of straw crushing centralized and full deep returning machine was designed. The machine can complete the operations of picking up, crushing, conveying, deep loosening of trenches, centralized escape and injection burying and crushing of crushed soil at one time. Under the effective reduction of soil disturbance, multiple rows of standing or crushed straw can be buried in a trench with depth of 380~400 mm below the surface. The overall structure and working principle of the straw crushing and centralized full quantity deep return machine were described, and key components such as the straw screw conveyor, the straw discharge fan, the deep loosening and trenching device, and the transmission device were designed and calculated. The rotational speed of the screw conveyor and the straw discharge fan, the size of the discharge port of the straw discharge fan, and the cross-sectional shape parameters of the injection device were preliminarily determined. The flow field inside the straw exhaust fan and the injection chamber was simulated, analyzed and verified. According to the design requirements, the straw chopping centralized full depth return machine was trial-manufactured, and the machine performance and field positioning test were carried out. The results showed that at operation speed of 3 km/h, the straw stalk collecting rate was 90.8%, trenching depth and average straw buried depth was 394 mm and 200 mm, respectively, trenching depth and straw burying depth stability coefficient were 97.4% and 92.5%, respectively, the indicators were in conformity with design value, and satisfied the agricultural requirements. At the same time, the results of field positioning test showed that compared with traditional field, the water storage of 0~200 cm soil was increased by 29 mm, and the contents of organic carbon, total nitrogen and available phosphorus in 20~40 cm soil layer was increased by 7.14 g/kg, 0.59 g/kg and 1.53 mg/kg, respectively. The soil nutrient content and soil fertility and water storage capacity were increased effectively. The method results can provide a scheme and technical reference for the promotion of the technical model of centralized deep returning of straw to the field.

     

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