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基于EDEM-Fluent的残膜与杂质悬浮分离仿真与试验

Experiment on Suspension Separation of Residual Film and Impurity Based on EDEM-Fluent Coupling

  • 摘要: 基于残膜与土壤、秸秆等杂质在密度、悬浮速度、流动特性等方面的差异,提出了一种基于EDEM-Fluent耦合的残膜与杂质悬浮分离方法。阐述了3种残膜与棉花秸秆、土壤混合物悬浮分离速度测定法,即理论计算法、仿真分析法和台架试验测定法,利用3种方法分别测定残膜悬浮分离速度。利用EDEM-Fluent耦合的方法模拟残膜与杂质悬浮分离的过程,3种残膜混合物料中土壤和秸秆总质量占比分别为40%(其中土壤占30%)、60%(其中土壤占50%)和80%(其中土壤占70%)时,残膜悬浮速度仿真值为4.77~5.83 m/s、4.89~6.46 m/s和5.31~7.40 m/s; 3种残膜混合物悬浮分离速度台架测定试验值为4.67~5.77 m/s、4.88~6.37 m/s和5.29~7.22 m/s。残膜悬浮速度仿真值与台架试验值之间的相对误差为0.77%~4.79%,验证了基于EDEM-Fluent耦合法测定残膜混合物悬浮分离速度的可行性。混合物中杂质改变了残膜的形变量和运动特性,从而影响残膜的悬浮速度和位置;为了使仿真结果更加接近试验数值,残膜悬浮分离速度仿真值的下限值与台架试验的下限值相差较大,所以选取仿真与台架试验结果的下限值计算修正系数,残膜悬浮分离速度修正系数的均值为0.95。通过田间试验可得,实现残膜与杂质分离、残膜回收的最佳风速为5~7 m/s,此时残膜含杂率均值为20.47%、回收率均值为83.62%。

     

    Abstract: In view of the differences in density, suspension speed and flow characteristics between residual film and soil, straw and other impurities, a suspension separation method based on EDEM-Fluent was proposed. Three methods for measuring the suspension separation velocity of residual film, cotton straw and soil mixture, namely theoretical calculation method, simulation analysis method and bench test method were introduced. Three methods were used to determine the residual film suspension separation velocity. The EDEM-Fluent coupling method was used to simulate the suspension separation process of residual film and impurities. When the total mass of soil and straw in the three residual film mixtures was 40%(30% of soil), 60%(50% of soil) and 80%(70% of soil), the simulation numerical range of residual film suspension velocity were respectively 4.77~5.83 m/s, 4.89~6.46 m/s and 5.31~7.40 m/s. Determination of suspension separation velocity of three residual film mixtures by bench test were respectively in the range of 4.67~5.77 m/s, 4.88~6.37 m/s and 5.29~7.22 m/s. The relative error range between the software simulation and the bench test was 0.77%~4.79%, which verified the feasibility of measuring the suspension separation velocity of the residual film mixture based on EDEM-Fluent coupling method. The impurity in the mixture changed the shape variable and motion characteristic of the residual film, thus affecting the suspension velocity and position of the residual film. The lower limit of the simulation value of the residual film suspension separation speed was significantly different from that of the bench test, so the lower limit value of the simulation and bench test results was selected to calculate the correction coefficient, and the average value of the correction coefficient of the residual film suspension separation speed was 0.95. According to the field experiment, the optimal wind speed for separation of residual film and impurities and recovery of residual film was 5~7 m/s. At this point, the recovered film contains impurities rate and film recovery rate were 20.47% and 83.62%, respectively.

     

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