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甜菜联合收获机分离输送装置设计与试验

Design and Test of Sugar Beet Combine Harvester Separation and Conveying Device

  • 摘要: 为解决甜菜联合收获机分离输送过程中甜菜块根含杂率高、损伤率高的问题,设计了一种六行甜菜联合收获机的三级分离输送装置,阐述了该装置的主要结构及工作原理,并确定关键参数。通过对分离输送过程中土壤、甜菜的运动学分析及甜菜在碰撞过程中的能量分析,确定了影响甜菜含杂和损伤效果的主要因素及各因素的试验取值范围。以拨送板转速、杆条式链筛输送速度和橡胶尾筛倾角为试验因素,以含杂率和损伤率为试验指标,进行二次回归正交旋转组合试验,利用Design-Expert 8.0.6软件对试验结果进行分析,得到试验因素与各指标的回归方程。通过响应面分析各因素对评价指标的影响规律,得出优化参数组合为:拨送板转速100.0 r/min、杆条式链筛输送速度1.4 m/s和橡胶尾筛倾角39.0°。验证试验结果表明,经过三级分离输送后甜菜含杂率为3.4%,损伤率为2.6%,各项指标均符合国家行业标准要求。

     

    Abstract: In order to solve the problems of high impurity rate and high damage rate of sugar beet root in the complicated separation and conveying process of sugar beet combined harvester, a six-row sugar beet combined harvester with three-stage separation and conveying device was designed.The main structure and working principle of the device were described, and the key parameters were determined. Through the kinematic analysis of soil and sugar beet in the separation and transportation process and energy analysis of sugar beet in the collision process, the main factors affecting the impurity rate and damage rate of sugar beet were determined. The rotation speed of the dial plate, the line speed of the rod-type chain screen and the inclination angle of the rubber tail screen were taken as the test factors, and the hybrid rate and the damage rate were taken as the test indexes. The quadratic regression orthogonal rotation combination test was carried out, and the results were analyzed by using Design-Expert 8.0.6 software, and the regression equation of the test factors and each index was obtained. The influence of each factor on the evaluation index was analyzed intuitively by response surface. The optimized parameters were obtained as follows: the rotation speed of the dial plate was 100.0 r/min, the linear speed of the rod-type chain screen was 1.4 m/s and the inclination angle of the rubber tail screen was 39.0°. The verification test was carried out. The results showed that the rate of breakage was 3.4% and the damage rate was 2.6%.

     

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