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喷雾机药罐液体纵向晃动等效力学模型建立与应用

Construction and Application of Equivalent Mechanical Model of Liquid Longitudinal Sloshing in Sprayer Tank

  • 摘要: 针对高地隙自走式喷雾机在复杂工况下,药罐液体发生的纵向晃动对整机平顺性及作业质量影响难以探明的问题,基于液体晃动动力学特性及机械模型等效准则,建立了可描述药罐液体纵向晃动的弹簧-质量-阻尼等效力学模型,并利用力学等价原则,对模型参数进行了求解。应用Fluent流体仿真软件建立罐内液体晃动仿真模型,并通过台架实验验证了其仿真结果能够反映真实的液体晃动冲击作用。应用Matlab/Simulink软件,建立等效力学数值解析模型,结合Fluent仿真结果对比分析了充液比为0.1、0.5、0.9时液体纵向晃动作用在容器壁的力矩变化规律,验证了所建等效模型的准确性。将所构建的等效力学模型应用于喷雾机垂向动力学特性分析,得到药液晃动和药液质量变化对整机行驶平顺性有较大影响且充液比为0.8时整机行驶平顺性较差的结论。

     

    Abstract: Aiming at the problem that the influence of the vertical sloshing of the liquid in the medicine tank on the smoothness and operation quality of the whole machine is difficult to detect under the complex working conditions of the self-propelled sprayer with high ground clearance, based on the dynamic characteristics of the liquid sloshing and the equivalent criterion of the mechanical model, a spring-mass-damping equivalent mechanical model can describe the longitudinal sloshing of the liquid in the medicine tank, and the model parameters were solved by using the principle of mechanical equivalence. Fluent fluid simulation software was used to establish the liquid sloshing simulation model in the tank, and the simulation results were verified by bench experiments to reflect the real liquid sloshing impact. Using Matlab/Simulink software, a numerical analytical model of equivalent mechanics was established. Combined with the simulation results of Fluent, the changing law of the moment of liquid longitudinal sloshing acting on the container wall was compared and analyzed when the liquid filling ratio was 0.1, 0.5, and 0.9, and the established equivalent model was verified. The constructed equivalent mechanics model was applied to the analysis of the vertical dynamic characteristics of the sprayer, and it was concluded that the sloshing of the liquid medicine and the change of the quality of the liquid medicine had a great influence on the driving smoothness of the whole machine, and the driving smoothness of the whole machine was poor when the filling ratio was 0.8. The research results can provide an implementation approach for further research on the optimization of the chassis structure and the analysis of smoothness and stability under different operating conditions and time-varying liquid quality of the sprayer.

     

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