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基于有效落种空间的甘蔗横向种植机开沟器设计与试验

Design and Experiment of Furrow Opener for Transversal Sugarcane Planter Based on Effective Seeding Space

  • 摘要: 针对甘蔗横向种植对落种质量要求高的问题,基于有效落种空间形成条件,设计了一种组合式甘蔗横向种植开沟器,主要由防漏犁、旋耕部件和开沟犁构成。通过分析落种运动与土壤运动规律,确定影响落种效果的因素以及各关键部件的结构参数。以旋耕转速、工作深度和前进速度为试验因素,以有效落种深度、旋耕功耗和开沟阻力为试验指标开展田间正交试验,探究作业参数对开沟器性能的影响规律。试验结果表明,工作深度对有效落种深度、旋耕功耗和开沟阻力有极显著影响;旋耕转速对旋耕功耗有极显著影响;前进速度对旋耕功耗有显著性影响。使用较优作业参数组合进行验证性试验的结果表明,在旋耕转速为200 r/min、工作深度为30 cm和前进速度为1.20 m/s时,有效落种深度为29.9 cm,落种深度稳定性系数为97.6%,覆土厚度为8.8 cm,浮土厚度为3.4 cm,旋耕功耗为34.0 kW,单侧开沟阻力为14.1 kN,开沟器性能指标满足甘蔗横向种植的落种要求。

     

    Abstract: Aiming at the high requirements of seed quality for sugarcane transversal planting, a combined furrow opener for transversal planting of sugarcane was designed based on the formation conditions of effective seeding space. The furrow opener designed included leak-proof plough, rotary tillage unit and furrow plough. The influencing factors of seeding effect and structural parameters were confirmed via analysis of seeding and soil movement law. Rotary tillage speed, working depth, and forward speed were used as factors, and the effective seeding depth, energy consumption of rotary tillage, and furrowing resistance were employed as indexes. The influence rules of working parameters on the furrow opener performance were studied by a three-factor and three-level field orthogonal experimental design. Results showed that working depth significantly influenced the effective seeding depth, energy consumption of rotary tillage, and furrowing resistance. Moreover, rotary tillage speed significantly influenced the energy consumption of rotary tillage, whereas forward speed significantly affected the energy consumption of rotary tillage. Thus, the influence of the working depth and rotary tillage speed was extremely significant, but that of forward speed was generally significant. The better parameters were obtained with the rotary tillage speed of 200 r/min, the working depth of 30 cm, and the forward speed of 1.20 m/s. The field verification experiment results with better parameters showed that the effective seeding depth was 29.9 cm, the stability of seeding depth was 97.6%, the thickness of covering soil was 8.8 cm, the thickness of regolith was 3.4 cm, the energy consumption of rotary tillage was 34.0 kW, and the unilateral furrowing resistance was 14.1 kN. The indicators could meet the requirements of sugarcane transversal planting.

     

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