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辣椒苗夹茎式双排自动取投苗装置设计与试验

Design and Experiment of Double Row Stem Clipping Type Automatic Picking and Throwing Device for Pepper Seedlings

  • 摘要: 为提高设施蔬菜生产机械化率,设计了一种双排夹茎式取投苗装置。利用两个对置移栽臂上的双排夹取爪实现辣椒苗循环取投苗作业,PLC控制系统保证取投苗装置有序平稳运转。夹取爪核心部件由软性材料和弹簧钢片紧贴构成,其精确定位由水平和竖直运动机构实现。分析软性材料厚度、辣椒苗苗龄、夹取爪气缸压力对取苗失败率、运苗失败率和投苗失败率的影响规律,以取投成功率为优化目标进行正交试验,确定双排自动取投苗装置的最佳工作参数。试验结果表明:当软性材料厚度为10 mm、辣椒苗苗龄为51 d、夹取爪气缸压力为0.40 MPa时,平均取投成功率达到94.6%,基本满足蔬菜移栽作业的技术要求。

     

    Abstract: Pepper is an important domestic economic crop that has a high economic benefit, and its large-scale mechanized planting can further reduce its production cost. However, as a crop planted in various regions in either field or greenhouse, pepper transplantation with the semi-automatic transplanter remains labour intensive and with low efficiency, and research on the automatic seedling picking and throwing device is in urgency. Hence, a double row stem clipping type automatic picking and throwing device for commercial 2ZBX-2 vegetable semi-automatic transplanter was designed. The cyclic picking and throwing assignments were realized for pepper pot seedlings through the two rows of clipping jaws that equipped on two face to face type mechanical arms, and orderly and smooth operation and the picking and throwing device was guaranteed by the PLC control system. The key components of clipping jaw were the soft materials and the spring steel sheet that fitted tightly, and accurate positioning of clipping jaw was realized with the horizontal and vertical motion mechanisms. Effect of soft material thickness, age of pepper seedling and cylinder pressure of clipping jaw on picking failure rate, delivering failure rate and throwing failure rate was analyzed by single test, and an orthogonal test was conducted, with the picking-throwing success rate as an optimal object, to determine the optimal working parameters. Under the optimal working parameter combination that soft material thickness was 10.0 mm, age of pepper seedling was 51 d, and cylinder pressure of clipping jaw was 0.40 MPa, the test showed that the average real picking-throwing success rate reached 94.6%, which basically met the technical requirements of vegetable transplanting operation.

     

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