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滚筒式堆肥物料筛分机设计与试验

Design and Experiment of Trommel Screening Machine for Composting

  • 摘要: 针对现有滚筒筛分设备应用在堆肥行业中部件易损耗、筛分效率低且能耗高等问题,设计了一种滚筒式堆肥物料筛分机,设计了新型传动方式,增设了清筛装置。构建了滚筒筛分机物料颗粒运动数学模型,确定了关键部件结构参数,对影响筛分机工作性能的主要因素进行了试验和分析。以滚筒筛分机的喂料量、滚筒转速和滚筒倾角为试验因素,基于最优筛分效果,采用三因素五水平试验,分析筛分效率和功耗的最佳参数组合。结果表明:当喂料量39.6 t/h、滚筒转速12.4 r/min、滚筒倾角5.6°时,滚筒筛分机筛分效果最佳,筛分效率为96%,功耗为2.55 kW。通过工厂试验验证,在最优参数组合条件下,筛分效率为95%,功耗为2.69 kW,与模型预测结果的相对误差为1.1%和5.5%,满足物料筛分质量要求。

     

    Abstract: Aiming at the problems of rapid deterioration of the components, low screening efficiency and high energy consumption of the existing drum screening equipment in the composting industry, a trommel screening machine for composting was designed, a transmission mode was designed, and a screen cleaning device was added. The fraction model of the trommel screening machine was constructed, the structural parameters of the key components were determined. In order to explore the performance of trommel screening machine, some relevant tests were carried out. Firstly, the three factors experiment was employed with feeding capacity, rotation speed and angle of trommel as the impact factor. Then based on the above screening effect, the experiment of three factors and five levels was executed, so as to study the influence law of screening efficiency and average power on screening performance and achieve the optimal combination of each factors. The results indicated that the trommel screening machine had the optimal screening efficiency and the power consumption, which were 96% and 2.55 kW, respectively, when the feeding rate was set at 39.6 t/h, the trommel speed was set at 12.4 r/min and the trommel angle was set at 5.6°. Through the verification test, the screening efficiency was 95% and the power consumption was 2.69 kW under the influence of the same factors. The relative errors were 1.1% and 5.5% with the theoretical results, which could satisfy the requirements of material screening quality.

     

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