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网带式花椒干燥机流场模拟与结构优化

Flow Field Simulation and Structural Optimization of Mesh-belt Pepper Drying Machine

  • 摘要: 花椒干燥过程中网带式花椒干燥机内气流强度和均匀性影响花椒干燥后品质,通过实验进行花椒参数测定和模型可靠性验证,采用多孔介质模型对结构优化前后网带式花椒干燥机流场进行数值模拟研究,根据网带式花椒干燥机气流分布特性提出了增加导流板的优化方案,考察了不同角度导流板气流分布特性。结果表明:导流板角度变化对干燥机气流强度与均匀性有一定影响,最优导流板角度为2.5°,较原始结构在干燥机XY、XZ、YZ面平均速度平均增加6.8%、10.8%、5.2%,不均匀系数平均减小8.7%、8.5%、2.7%。

     

    Abstract: In the process of pepper drying, the airflow intensity and uniformity in the mesh-belt pepper dryer will affect the quality of pepper after drying. The results of pepper parameters were measured by experiments to set the parameters of porous media. The flow field model of the drying chamber was constructed by ANSYS Fluent and the reliability of the model was verified. The average velocity and non-uniformity coefficient M were used to characterize the airflow intensity and uniformity of the drying chamber. The porous media model was used to simulate the flow field of the mesh-belt pepper dryer before and after structural optimization. The results showed that the adjacent air inlets of the original structure of the mesh-belt dryer were arranged in opposite directions, which caused the airflow to disperse and converge to produce eddy current. The pressure at the airflow confluence was increased, the airflow flow was blocked, and the flow velocity was decreased. The flow velocity at the center of the eddy current was extremely low, resulting in the unevenness of the overall flow field. According to the airflow distribution characteristics of the mesh-belt dryer, a structural optimization scheme for increasing the deflector was proposed. The change of the deflector angle increased the average velocity of the airflow and reduced the non-uniformity coefficient. When the deflector angle was 0 °~7.5°, the drying chamber had the best airflow intensity and uniformity, so the deflector deflection angles were set to be 0°, 2.5°, 5°, and 7.5°. The influence of four angles of the deflector on the airflow in the drying chamber was analyzed. When the angle of the deflector was 2.5°, the airflow distribution was optimal. Compared with the original structure, the average velocity increments on the XY, XZ, and YZ planes of the dryer were 6.8%, 10.8% and 5.2%, respectively, and the non-uniformity coefficient was reduced by 8.7%, 8.5% and 2.7% on average.

     

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